板栅合金研究

本文通过查阅国内外几十种板栅合金配方，结合笔者的工作经验，在经过多次试验分析论证的基础上，找出了降低蓄电池水损耗的可行办法。采用本试验合金铸板，延长电池的使用寿命，达到了免维护电池的要求，每年可为生产企业增加可观的经济效益。     

孔壁冷挤压工艺对LC9板材疲劳寿命的影响

介绍了对LC9板材孔壁采用冷挤压工艺前后的疲劳寿命对比试验情况；论述了孔壁冷挤压强化对疲劳寿命的影响。     

Surface integrity and fatigue behavior when turning γ-TiAl alloy with optimized PVD-coated carbide inserts

This paper presents a comprehensive investigation on the effects of tool and turning parameters on surface integrity and fatigue behavior in turning c-Ti Al alloy. The wear of inserts surface, cutting forces, and surface roughness were studied to optimize PVD-coated carbide inserts.Surface topography, residual stresses, microhardness, and microstructure were analyzed to characterize the surfaces layer under different turning parameters. Surface integrity and fatigue life tests of c-Ti Al alloy were conducted under turning and turning-polishing processes. The results show that compared to CNMG120412-MF4, CNMG120408-SM is more suitable because it obtained low cutting force, surface roughness, and tool wear. With increasing the cutting speed and depth, the depths of the compressive residual stress layer, hardening layer, and plastic deformation layer increased. For turning and turning-polishing specimens, the compressive residual stress was relaxed by less than 20%–30% after 10~7 cycles. The fatigue life of a turning-polishing specimen with R_a= 0.15 mm has increased 3 times from that of a turning specimen with R_a= 0.43 mm.     

HIGH TEMPERATURE RHEOLOGICAL BEHAVIOR OF FSJ JOINTED REGION FOR 7022ALUMINUM ALLOY

The Hopkinson pressure bar tests for base metal and friction stir jointing（FSJ） jointed region of 7022 a- luminum alloy are carried out at different temperatures and strain rates. The temperature is 30--400 ℃ and the strain rate is 1 200-5 000 s 1. High strain rate for base metal and FSJ jointed region of 7022 aluminum alloy are studied. The corresponding stress-strain curves are obtained. The results show that the flow stresses of base metal and FSJ jointed region of 7022 aluminum alloy decline with the increase of temperature and increase with the in- crease of strain rate. Furthermore, the constitutive equation for base metal and FSJ jointed region of 7022 alumi- num alloy at high temperature and high strain rate is obtained based on Johnson-Cook model.     

9SiCr合金刃具钢在不同介质淬火后性能比较

通过对9SiCr合金刃具钢在清水、锭子油和高压气体等淬火介质中淬火对比实验,研究了9SiCr合金刃具钢在不同介质淬火工艺处理后的性能。研究结果表明,水淬火时试件表面与中心的温差较大,锭子油次之,高压气体较小;试件高压气体淬火时,温度梯度小,整个断面冷却比较均匀,可以预计,相应的热应力和热变形也比较小;应用适当压力的氮气能够实现淬透性比较好的9SiCr合金刃具钢的淬火处理。     

喷射沉积Ni3Al—Mo合金的位错结构分析

利用多功能雾化沉积装置制备了Ｎｉ－Ａｌ－Ｍｏ 系Ｎｉ３Ａｌ基高温合金。拉伸性能测试表明，喷射沉积Ｎｉ３Ａｌ－Ｍｏ 合金的屈服强度具有明显的“Ｒ”特性。利用ＴＥＭ 位错结构分析，阐明了合金微观结构与屈服强度之间的关系，研究结果表明，试验合金所具有的屈服强度随温度的变化规律主要是由不同温度下γ′及γ相内的位错缠结状况、位错对的形态及数量和六面体滑移系的开动程度决定的。     

TC4钛合金超音频直流脉冲TIG焊

首先对超音频直流脉冲TIG焊的特点进行了介绍,重点分析了的峰值电流、脉冲频率等关键工艺参数对超音频直流脉冲TIG焊电弧轴向等离子流力的影响规律.采用频率不同的几组超音频直流脉冲TIG焊工艺及常规直流TIG焊工艺分别焊接了2.5mm厚的TC4钛合金.用X-射线探伤检测焊缝中的气孔缺陷,根据检测结果,分析了超音频直流脉冲T...     

铝合金时效蠕变与时效应力松弛关系研究

分析了材料蠕变与应力松弛的关系,提出了一种由材料蠕变曲线获取应力松弛曲线的转换方法.以铝合金7075T6为试验材料在177℃时效温度下实施了蠕变与应力松弛试验,通过比较试验应力松弛曲线与此转换方法得到的应力松弛曲线,验证了转换方法的准确性.     

AA2024铝合金搅拌摩擦焊接头特性研究

对6 mm厚AA2024-T4铝合金搅拌摩擦焊接头特性进行了研究。通过拉伸试验,得到了应力-应变曲线。用光学显微镜、显微硬度仪以及扫描电镜对焊接接头进行了金相分析、硬度测试以及断口分析。结果表明：试件断裂属于韧性断裂;断裂发生在前进侧热机影响区/热影响区的过渡区;当搅拌头转速为800 r/min,焊接速度为100 mm...     

异种状态TC4 钛合金电子束焊接性能分析

针对相对疏松的铸造钛合金和相对密实的锻造钛合金的焊接问题,开展了两种状态的TC4钛合金电子束焊接工艺研究,对比了不同焊接参数对焊接质量的影响。研究结果表明,采用方波扫描可以较好地实现铸造钛合金与锻造钛合金的连接,焊缝成形良好,内部无缺陷;焊接接头力学性能分析表明,拉伸断裂位置全部在铸件母材区一侧。实焊结果证明,电子束焊接可以实现异种状态TC4钛合金焊接的工程化应用。