Effects of process parameters on mechanical properties of abrasive-assisted electroformed nickel

A cathode mandrel with translational and rotational motion, which was supposed to obtain uniform friction effect on surface, was employed in abrasive-assisted electroforming for revolving parts with complex profile. The effects of current density, translational speed and rotational speed on the deposit properties were studied by orthogonal test. The tensile strength, elongation and micro hardness value were measured to find out how the factors affected the properties. The optimized results show that changes of current density affect the tensile strength of nickel layer most, while translational speed has the most remarkable influences on both elonga-tion and micro hardness. The low rotational speed affects the properties least. In this experiment, a smooth nickel layer with tensile strength 581 MPa, elongation 17%and micro hardness 248HV is obtained by the orthogonal test.     

A time-frequency analysis of the thermal radiation background anomalies caused by large earthquakes: A case study of the Wenchuan 8.0 earthquake

Strong earthquakes have an impact on the regional thermal radiation background, which has been both observed and confirmed. This effect produces anomalies in the thermal radiation background (TRBA) and increases the difficulty of extracting a thermal radiation anomaly (TRA) that is associated with an earthquake occurring during the same time period. The extraction and identification of such anomalies has been ignored by previous studies. In this study, we investigate the time-frequency analysis (TFA) method, together with the wavelet filtering of the Daubechies method and the relative power spectrum analysis of the Fourier Welch method to extract and analyse the TRBA caused by the 2008 Wenchuan Ms 8.0 earthquake and the TRA of the 2013 Minxian-Zhangxian Ms 6.6 earthquake using data concerning the brightness temperature of a black body (TBB) from the Fengyun-2 series of geostationary meteorological satellites developed by China. The result showed that this method can effectively extract and analyse the TRBA caused by the Wenchuan earthquake and the TRA of the Minxian-Zhangxian earthquake form a complex background environment. Furthermore, we discussed the impact of the earthquake on the TRBA and segmented the process. The impact is mainly reflected by three aspects; the characteristic period of the TRBA changes, the TRBA occurs at the same time every year, which is identical to the time at which the earthquake anomaly occurred, and the impact process is in stages. We also summarized the correlation between the characteristic parameters of a TRA and the regional thermal radiation background, geography, and climatic factors.     

热处理对FeCo-2V-0.5Cr软磁合金力学与磁学性能的影响

针对FeCo-2V-0.5Cr软磁合金,研究了真空热处理时间对其微观组织结构、力学与磁学性能的影响规律,发现在800℃下热处理时间为2h左右时,合金的抗拉强度和延伸率达到最佳,同时仍保持良好的软磁性能,抗拉强度、延伸率以及矫顽力分别为867.8MPa、10.4%以及2.0Oe。进一步对该合金进行附加磁场下的真空热处理,重点研究了合金的交流损耗与矫顽力随附加磁场方式包括磁场撤除温度与磁场下保温时间的变化规律,发现适当的磁场热处理对合金相关力学性能影响不大,但由于合金中产生了单轴各向异性而使合金矫顽力进一步降至1.6Oe。     

热处理对砂型铸造Mg-Gd-Y合金微观组织和力学性能的影响

通过金相观察(OM)、扫描电镜(SEM)以及拉伸测试系统地表征和研究了热处理对砂型铸造Mg-Gd-Y合金微观组织和力学性能的影响。研究表明:固溶态GW94、GW74、GW44合金主要由α-Mg过饱和固溶体、铸态残留相Mg5(Gd,Y)以及固溶过程形成的方块相组成。随着Gd含量的增加,固溶态Mg-Gd-Y合金中方块相的体积分数不断增加;在同一时效温度下,合金达到时效峰值的时效时间缩短;室温下拉伸的固溶态、时效峰值态合金以及200和250℃下拉伸的时效峰值态合金的抗拉强度和屈服强度不断提高(固溶态合金屈服强度先降低后升高),但是伸长率却是不断降低。时效峰值态GW94合金表现出优越的力学性能,室温时其抗拉强度和屈服强度分别为300、247 MPa,而伸长率仅为0.9%;200和250℃拉伸时,时效峰值态GW94合金抗拉强度、屈服强度和伸长率分别为329、234 MPa和2.6%以及312、233 MPa和2.7%。时效峰值态GW94、GW74合金出现抗拉强度随温度升高而升高的反常力学行为。     

基于OpenFOAM的真实流体模型库及均相求解器开发

为了正确认识高压环境下的流体非理想性特征,及其对于低温射流喷雾过程的影响作用,将多种不同真实流体模型写入到开源CFD程序OpenFOAM仿真平台中,编译形成具有广泛通用性的真实流体热物理模型库;并将高压下真实流体特征的影响引入到压力修正算法中;开发出适用于描述超临界环境下低温流体流动过程的均相求解器。对高压下流体热物理性质的非理想性,以及超临界环境下的低温液氮射流喷注过程进行研究。结果表明:高压下的真实流体效应主要体现在低温区域,本文所建立的模型库可以在任意热力学状态范围内正确预测流体热物性;基于此模型库所开发的均相求解器可正确预测超临界环境下低温射流的详细流动特征和结构,而理想气体模型则会大幅低估射流核心区密度分布,中心线上误差高达68.9%;综合考虑计算精度和效率,PR EoS及相关模型更适合于这类超临界流动问题的求解;低温射流跨临界喷注中局部区域所发生的虚假沸腾现象会导致射流温升速率降低、体积膨胀速率加快;射流核心区压缩因子明显1,在数值仿真时必须考虑高压环境下的真实流体效应。     

潜入式喷管喉衬界面间隙优化设计

为了解决固体火箭发动机潜入式喷管喉衬在热载荷与内压联合作用下界面间隙优化问题,数值模拟方法求解了喷管热结构响应.采用流体仿真软件,计算了潜入式喷管流动过程的稳态流场,获取了高温燃气流动参数与固体壁面对流换热系数.并采用三维有限元结构计算平台,编写了非均布壁面压力载荷与非均布对流换热系数子程序,求解了喉衬前后搭接界面间隙...     

石墨填料对浸渗热解-熔融浸渗方法制备的C/SiC复合材料结构和性能的影响

采用石墨树脂浆料浸渍三维针刺碳毡增强体,热解后得到C/C多孔体,并采用反应熔体浸渗法制备C/SiC复合材料.研究了石墨填料对C/C多孔体的结构以及C/SiC复合材料力学性能的影响.结果 表明,石墨树脂浆料浸渍时树脂填充束间小孔形成结构致密的亚结构单元,而石墨可以有效填充胎网层等大孔隙,一次浸渍热解后碳产率有效提高.所得...     

热处理对Ti3Al/TC11双合金盘拉伸性能与组织的影响

研究了经真空电子束焊接+近等温锻造制备的Ti3Al/TC11双合金盘在不同热处理制度处理后的力学性能和显微组织.结果表明,采用梯度热处理的双合金盘的强度稍高;而塑性与变形量有关,当采用40%变形的塑性要高些.热处理制度对焊缝区显微组织有较大的影响.梯度热处理时,焊缝两侧合金的热影响区组织与焊缝中心过渡均匀、无突变,而采用一般热处理制度处理时组织则有明显的突变.热处理制度对双合金盘焊缝的相组成几乎没有什么影响,除了α1,α及β相外,还有新生成的O相,MoNb,Nb,Al及TiAl3相,它仅对组成焊缝的每一个相的含量有一定影响.     

TC4＋TC17线性摩擦焊接头的微观组织与力学性能

进行了TC4+TC17异种钛合金试件的线性摩擦焊实验,利用光学显微镜、扫描电镜及透射电镜分析了焊接接头的微观组织,并进行了焊后接头的力学性能测试.着重分析了焊接接头的焊缝、近缝区及变形区的组织特点及相变规律,并结合线性摩擦焊的工艺特点,初步分析了形变组织的形成机理.实验结果表明,利用合理的焊接工艺参数,用线性摩擦焊方法可获得可靠的Tc4+TC1钛合金焊接接头,接头的拉伸性能优于TC4母材.TC4与TC17接头的焊缝区为等轴细品组织,两侧近缝区、变形区的组织形貌差异较大.