Modeling on mechanical behavior and damage evolution of single-lap bolted composite interference-fit joints under thermal effects

This paper reports the modeling method and outcomes of mechanical performance and damage evolution of single-lap bolted composite interference-fit joints under extreme temperatures. The anisotropic continuum damage model involving thermal effects is established on continuum damage mechanics which integrates the shear nonlinearity constitutive relations characterized by Romberg-Osgood equation. The temperature-induced modification of thermal strains and material properties is incorporated in stress-strain analysis, extended 3D failure criteria and exponential damage evolution rules. The proposed model is calibrated and employed to simulate behavior of composite joints in interference fitting, bolt preloading, thermal and bearing loading processes, during which the influence of interference-fit sizes, preload levels, laminate layups and service temperatures is thoroughly investigated. The predicated interfacial behavior, bearing response and failure modes are in good agreement with experimental tests. The numerical model is even capable of reflecting some non-intuitive experimental findings such as residual stress relaxation and matrix softening at elevated temperatures.     

Effects of flow parameters on thermal performance of an inner-liner anti-icing system with jets impingement heat transfer

The multiple jets impingement heat transfer is widely applied in the wing anti-icing system. It is challenging to apply the similarity criterion to carry out the anti-icing experiments due to the complex flow and heat transfer behavior. In the present study, the full-scale slat model is used to carry out anti-icing experimental researches in a 2 m × 3 m icing wind tunnel of China Aerodynamics Research and Development Center. The effects of icing parameters Liquid Water Content (LWC) and Median Volume Diameter (MVD) and hot air parameters (mass flow rate and temperature) on the thermal performance of an inner-liner anti-icing system with jets impingement heat transfer are studied. The effects of the experimental parameters are analyzed in detail by combining impingement and evaporation heat transfer mechanisms. The impingement hot air mass flow rate dramatically affects the heat transfer performance of the impingement stagnation region within the range of the experimental parameters. The temperature of impingement hot air and that of wing skin are approximately linear correlated. The experimental results show the effects of LWC and MVD on water film formation and runback ice accretion. The formation of water film is analyzed by an analytical method based on the wing skin temperature difference of dry and wet air conditions.     

环境C卫星热系统设计与在轨验证

根据环境C卫星的自身特性, 采用以被动式热控制为主和主动热控制为辅的控制方式, 对环境C卫星进行热系统设计. 通过研究环境C卫星的热控设计原则、热设计状态及已解决的关键问题, 对其在轨飞行温度数据进行了分析. 在轨飞行遥测结果表明, 环境C卫星热控系统方案合理, 工作稳定, 性能良好. 星上设备温度环境很好地满足了设计要求.      

基于卫星在轨温度预示热控涂层性能退化的方法

介绍了一种利用卫星在轨温度数据预示热控涂层在轨性能退化情况的方法,建立并推导了适用于研究热控涂层随整数年变化规律的数学模型,该模型利用卫星设备的温度曲线通过反演计算得到设备表面热控涂层的退化数据。为检验本文数学模型的计算效果,构造了一组数值试验,结果表明本文数学模型的计算数据与真实值非常接近,说明本文建立的数学模型能够很好地根据卫星在轨温度计算出热控涂层在轨退化数据。     

Al_2O_3纤维在空间充气式气动阻尼结构中的应用

文章分析了空间充气式气动阻尼结构(IADS)柔性热防护系统(TPS)的性能、特点和结构,及Al2O3纤维的性能,通过介绍美国充气式气球伞、充气式回收飞行器、充气阻尼式再入飞行器的TPS,对Al2O3纤维在IADS中的应用前景进行了展望。     

基于聚酰亚胺泡沫的蒸汽管路绝热结构设计与性能验证

针对核潜艇动力装置蒸汽管路对新型绝热材料的需求,设计并制造了一种以聚酰亚胺泡沫为主要功能层的用于潜艇蒸汽管路表面的新型绝热结构.参照潜艇二回路管路应用要求,对绝热结构的绝热功能和使用过程中的结构稳定性进行了验证,阐明了绝热机理.结果表明:新型绝热结构经280℃、480 h连续加温考核试验和720 h静置试验,该绝热结构...     

一种新型热防护涂料研究

研究了一种用于超音速飞行器的新型热防护涂料。分析了涂层材料应具有的特性,在此基础上对作为基体的有机硅改性环氧树脂的性能进行了研究,并筛选了改进涂层材料力学性能和隔热性能的填料,最后研究了涂层材料的综合性能。研究结果表明,有机硅改性环氧树脂的拉伸强度达到9.38 MPa,断裂伸长率达到16%,热分解温在340℃~640℃;涂层材料具有良好的力学性能、热性能和烧蚀性能,其拉伸强度为7.1MPa,断裂伸长率为1.04%,附着力为498.4 N/cm2,比热容为1.627×103J/(Kg.K),导热系数为0.146 W/m.K,隔热性能参数为0.087kg2/(m4.s),氧-乙炔烧蚀的线烧蚀率为0.194 mm/s,质量烧蚀率为0.0729 g/s。     

组件级热真空试验中测温程序的改进

文章介绍了在组件级与分系统热真空试验中,对目前正在使用的测温程序所作的改进。它完善了温度数据显示的形式,增加了曲线显示功能,在不影响温度数据采集精度与速度的前提下,尝试了新的数据处理方法,以期达到更简便易行的效果。     

卫星稳态热模型参数修正方法研究

为了研究卫星稳态热模型参数的修正方法,应用Thermal Desktop和Sinda／Fluint软件对一 卫星热分析模型的表面涂层热光学性质和接触换热系数进行了参数修正。研究结果显示,在 对上述两种参数进行同时修正时,尽管采用多种方法,但 所得出的修正结果精度都不高。针对上述问题,提出了对不确定参数进行分层修正的方 法,即先修正对设备温度影响较大、与设备温度相关性较高的全局关键参数,在此基础上再 进一步修正局部关键参数。分析结果表明,采用分层修正时,参数修正值与真值之间最大相 对误差为3.33％,设备温度计算值与真值之间的最大误差为2.60％,和常规修正的方法 相比,分层修正的修正精度大大提高。
     

烧蚀防热层与结构耦合热传导分析的交替计算法

考虑到法向热流远高于气流方向热流的特征,烧蚀层简化为沿法线方向的一维移动相变边界传热模型,用有限差分法求解,而弹身、弹翼等结构则用三维有限元热传导模型求解。为了将专用的一维移动相变边界热传导分析程序与通用的三维结构有限元热传导分析程序相结合,引入了涂层—结构—涂层交替计算方法。通过交替计算,最终使烧蚀层与结构的界面满足温度相等、热流平衡的传热协调条件。采用自行编制的烧蚀层热传导计算程序结合通用有限元程序(NASTRAN)计算带有烧蚀防热涂层的弹身和弹翼两个算例,验证了交替计算的收敛性。