涡轮叶片榫齿部位疲劳/蠕变试验的新特点

在某型航空发动机涡轮叶片的低周疲劳试验中发现, 叶片疲劳/蠕变试验寿命高于纯疲劳试验寿命, 为探究这一现象的原因, 对此展开相关的理论计算和分析.研究表明:试验条件较好地模拟了叶片的实际工作条件, 该涡轮叶片的损伤以疲劳损伤为主, 相对于真实涡轮叶片的纯疲劳试验, 在疲劳/蠕变试验条件下, 其考核部位(榫齿)出现了较大的应力松弛, 故而使得叶片疲劳/蠕变寿命高于纯疲劳寿命.研究结果对于保证发动机安全工作、提高飞行可靠性、以及发展高温构件的疲劳试验技术有重要意义.      

空间紫外辐射环境及效应研究

空间紫外辐照度虽然很低（只有约118.1 W/m2）,但是由于单个紫外光子的能量很高,可以使大多数材料分子的化学键断裂,所以紫外辐射会对航天器外露材料的性能产生严重影响。紫外辐射可以导致航天器的热控涂层光学性质改变,使有机聚合物材料发生降解,光学、力学性能降低。文章介绍了空间紫外辐射环境的模型,列举了对航天器常用的有机粘合剂、柔性材料、有机薄膜等的紫外辐射效应,并对空间紫外辐射效应的深入研究提出建议。     

Impact of aperture on dynamic response of sandwich plates with aluminium face-sheets and PMI core based on an alternative finite element formulation and experiments

Apertures generally exist in the sandwich structures attributing to mechanical connection and lightweight, which might induce failure of such structures. Thus, it is required to realize the impact of aperture on mechanical behaviors of sandwich structures. If transverse shear deformations are unable to be described accurately, the reasonable prediction of dynamic behaviors of the form-core sandwich plates with apertures will meet severe challenges due to a large difference of transverse shear mo...     

Preload relaxation analysis and reliable life prediction of space connection and separation device based on accelerated degradation tests

The safety and reliability of space connection and separation device has become a key issue due to the increasing service span of deep space exploration mission. The long-term preload relaxation (a key failure mode) of connection and separation devices is focused in this paper. A series of tests have been designed and implemented to investigate the preload relaxation regulation and a comprehensive method has been constructed to analyze and predict the reliable lifetime of the device. The two-stage preload relaxation law of the device is found and reasonably considered. Due to the different relaxation mechanism, the first-stage preload relaxation is assessed based on the working-condition test results, and the second-stage preload relaxation is characterized by accelerated test results. Finally, the service reliability and reliable life are evaluated. The experiment and assessment results demonstrate the reasonability and effectiveness of the proposed method which can achieve long-service reliability analysis for space connection and separation device within limited time.     

Influence and experiment of cable-net manufacturing errors on surface accuracy of mesh reflector antennas

Cable-net structures are of substantial importance in the construction of large mesh reflector antennas. Owing to the inevitable errors in their manufacturing process, the reflector surface accuracy deteriorates. This study makes a comprehensive investigation of random manufacturing errors during constructing the mesh reflector antennas, and analyze its influence on reflector surface accuracy. Firstly, the sensitivity of reflector surface accuracy with respect to the random errors of the unstressed cable length is mathematically deducted. Secondly, a non-button connecting method is proposed and analyzed to reduce manufacturing errors. Thirdly, two physical experiment models based on 2.62-meter mesh reflector antenna are made. Finally, numerical examples and experimental tests are given to demonstrate the effectiveness of the proposed method. Compared with the traditional method, the proposed method can effectively reduce the influence of the manufacturing errors on the reflector surface accuracy. Moreover, the reduction in the sizes of the nodes also reduces the risk of entanglement of the mesh reflector antenna during the deployment process, and thereby improves the deployment reliability.     

修复金属板裂纹的复合材料补片正交优化

基于Abaqus软件建立了金属板裂纹复合材料补片修复结构的有限元模型。以应力强度因子(SIF)为判据,利用L9(34)型正交实验考察了各补片参数对修复效果的影响。结果表明:在99%置信度水平下,补片厚度的贡献率为68.77%,铺层顺序的贡献率为29.59%,而补片长度对修复效果的影响不明显。结合工程应用实际与正交分析结果,利用设计好的补片对含中心贯穿裂纹的铝合金板进行了修复,并对修复结构进行了静强度测试。结果表明:修补后静强度为未修复裂纹板的1.32倍,恢复至完好板的97.2%,延伸率为未修复裂纹板的2.24倍,恢复至完好板的50.7%。结论:选用长度为40 mm,厚度为1.2 mm,铺层顺序为[0°/90°]s的正方形补片时修补效果最好。