电容传感器动态检测金属锡熔融液面的应用研究

在综述电容传感器工作原理和结构特点的基础上,依据传热学原理,提出了用陶瓷作为电容测微仪三层电极绝缘材料的新方法,提高了高频(4 MHz)平面变极间距型电容传感器在高温(700℃)环境下对于熔融态金属液面检测的灵敏度和准确度。通过对大量的动态试验测试数据的分析和计算,建立了电容传感器的输出信号与其相对锡液面的高度之间的对应关系。通过对电容传感器测试系统进行非线性补偿,解决了浮法玻璃在线CVD镀膜反应器相对于锡槽内高温熔融态锡液面位置在线测量的难题。测试结果表明,在熔融态金属锡液上方25 mm的有效量程内,动态测量的误差可达到±0.1 mm,系统工作可靠。     

Experimental research on electrochemical machining of titanium alloy Ti60 for a blisk

Ti60(Ti–5.6Al–4.8Sn–2Zr–1Mo–0.35Si–0.7Nd) is a high-temperature titanium alloy that is now used for important components of aircraft engines. Electrochemical machining(ECM) is a promising technique that has several advantages, such as a high machining rate, and can be used on a wide range of difficult-to-process materials. In this paper, orthogonal experiments are conducted to investigate ECM of Ti60, with the aim of determining the influences of some electrochemical process parameters on the surface roughness. The most important parameter is found to be the frequency of the pulsed power supply. It is found that using suitably optimized parameters for ECM can greatly decrease the surface roughness of a workpiece. A surface roughness of approximately 0.912 lm can be obtained with the following optimal parameters: Na Cl electrolyte concentration 13wt%, voltage20 V, pulse frequency 0.4 k Hz, duty cycle 0.3, temperature 23 °C, and anode feed rate 0.5 mm/min.Furthermore, blisk blades have been successfully processed using these optimized parameters.     

A physics-based framework for online surface roughness assessment for high-pressure turbines

Surface roughness is a critical health parameter of a turbine blade due to its implications on blade surface heat transfer and structural integrity. This paper proposes a physics-based online framework for Gas Turbine Engines (GTE), in order to assess the blade surface roughness in a high-pressure turbine without engine shutdown. The framework consolidates Gas Path Analysis (GPA) based performance monitoring models and meanline turbomachinery analysis, using a novel GPA-meanline matching process. This extracts meaningful performance deviation trends from GPA, while addressing the uncertainties associated with the measurements and modelling. To relate efficiency loss to surface roughness severity, a meanline-based system-identification process has been developed to establish the meanline representation of the turbine stage, and to incorporate the empirical surface roughness loss correlations. The roughness loss correlations have been evaluated against recent transonic test data in the literature. A modification to the compressibility correction factor has been made according to the evaluation outcome, which improved loss predictions compared to the experimental measurements. The framework was tested on the three-year operational data of a cogeneration GTE, and the results verified the framework's potential for online surface roughness monitoring. The predicted surface roughness showed agreement in both trend and the magnitude-level with the measurements reported in the literature.     

导航卫星光压建模及表面光学特性参数影响分析

为分析某导航卫星（为表述方便,下文称为B导航卫星或B卫星）的表面光学特性参数变化产生的影响,本文首先参考GPS光压建模方法,结合B卫星的结构、控制及轨道特点,构建了一种适合B卫星的分析型光压模型。在该光压模型的约束下,分析表面光学特性参数变化产生的影响。最后利用建立的光压模型进行轨道预报,与精密星历等实际数据比较,验证了模型并分析了表面光学特性参数对轨道预报的影响。     

基于人工势场法的月球表层采样装置避障规划

表层采样技术是获取地外天体土壤样品的重要手段,为在月表复杂地形、不确定着陆姿态、不规则器表包络约束下,快速获取安全的表层采样动态轨迹,文章根据四自由度表层采样装置设计,分析了工作过程中的正逆运动学关系;根据表层采样装置动、静态目标点运动要求,将约束空间分解为有效障碍检测区与不可达集,进行表层采样避障规划;为加快规划速度,针对表层采样装置瞬态构型构建了动态障碍检测区、动态不可达集;结合人工势场法提出了避障规划算法。对典型姿态下表层采样过程的避障规划仿真表明,该算法可实现约束条件下的表层采样轨迹规划,并对表层采样装置适应性设计提供支持。     

Introduction to Japanese exploration study to the moon

The Japan Aerospace Exploration Agency (JAXA) views the lunar lander SELENE-2 as the successor to the SELENE mission. In this presentation, the mission objectives of SELENE-2 are shown together with the present design status of the spacecraft. JAXA launched the Kaguya (SELENE) lunar orbiter in September 2007, and the spacecraft observed the Moon and a couple of small satellites using 15 instruments. As the next step in lunar exploration, the lunar lander SELENE-2 is being considered. SELENE-2 will land on the lunar surface and perform in-situ scientific observations, environmental investigations, and research for future lunar utilization including human activity. At the same time, it will demonstrate key technologies for lunar and planetary exploration such as precise and safe landing, surface mobility, and overnight survival. The lander will carry laser altimeters, image sensors, and landing radars for precise and safe landing. Landing legs and a precisely controlled propulsion system will also be developed. A rover is being designed to be able to travel over a wide area and observe featured terrain using scientific instruments. Since some of the instruments require long-term observation on the lunar surface, technology for night survival over more than 2 weeks needs to be considered. The SELENE-2 technologies are expected to be one of the stepping stones towards future Japanese human activities on the moon and to expand the possibilities for deep space science.     

高强度碳纤维增强复合材料层合板的钻削制孔过程及其缺陷形成分析

单向层合结构的高强度碳纤维增强树脂基复合材料已逐渐发展成为航空承力结构件的主要材料,相关的切削加工需求也越来越多。由于显著的各向异性,单向层合结构的碳纤维复合材料易在切削加工中形成缺陷,难切削加工性明显。针对T800级高强度CFRP单向层合材料开展直角自由切削试验,研究其在切削过程中的切削力和切削热随纤维方向角的变化产生的各向异性行为。针对制孔刀具三尖钻和八面钻开展CFRP层合板的钻削制孔试验,研究了三尖钻和八面钻的具体钻削过程中切削力、扭矩和切削温度的变化规律及其对钻削缺陷形成的影响。此外,对钻削制孔形成的孔壁加工表面进行分析,得到了典型孔壁缺陷的形貌照片并分析其形成原因。     

Surface latent heat flux anomalies quasi-synchronous with ionospheric disturbances before the 2007 Pu’er earthquake in China

One of various mechanisms of pre-earthquake lithosphere–atmosphere–ionosphere coupling as possible explanation of the seismo-ionospheric effects is connected with the release of latent heat. Abnormal variations of ionospheric electromagnetic parameters possibly related to the 2007 Ms 6.4 Pu’er earthquake in China were reported. This paper attempts to examine whether there were abnormal changes of surface latent heat flux (SLHF) linked with this pre-earthquake ionospheric disturbances. The spatio-temporal statistical analyzes of multi-years SLHF data from USA NCEP/NCAR Reanalysis Project reveal that local SLHF enhancements appeared 11, 10 and 7 days before the Pu’er earthquake, respectively. As contrasted to the formerly reported local ionospheric Ne enhancement 9 days before the shock observed by DEMETER satellite, it is discovered that the SLHF and Ne anomalies are quasi-synchronous and have good spatial correspondence with the epicentre and the local active faults. This is valuable for understanding the seismogenic coupling processes and for recognizing earthquake anomaly with multiple parameters from integrated Earth observation system.     

Hybrid method for crater detection based on topography reconstruction from optical images and the new LU78287GT catalogue of Lunar impact craters

Impact craters are ubiquitous and well-studied structures of high geological relevance on the surfaces of the Earth’s Moon, the terrestrial planets, the asteroids and the satellites of the outer planets. Therefore, it is not surprising that crater detection algorithms (CDAs) are one of the most studied subjects of image processing and analysis in lunar and planetary science. In this paper we are proposing a Hybrid CDA: a modified DEM (digital elevation map) reconstruction method used as a step in an existing CDA based on Hough transform. The new Hybrid CDA consists of: (1) reconstruction of topography from optical images using a shape from shading approach; (2) utilization of the DEM-based CDA; (3) correction of brightness and contrast of optical images used in order to be more suitable for evaluation of detections. An additional result of this work is a new method for evaluation of topography reconstruction algorithms, using a DEM-based CDA and an earlier approach for evaluation of CDAs. The new Hybrid CDA was tested using two Chandrayaan-1 Moon Mineralogy Mapper (M³) images and two excerpts of the Lunar Reconnaissance Orbiter (LRO) Wide Angle Camera (WAC) global optical image mosaic. As a result, the number of craters inside these four regions increased considerably from 1754 (as available in the previous LU60645GT catalogue) to 19 396 craters (as available in the resulting new LU78287GT catalogue). This confirmed the practical applicability of the new Hybrid CDA, which can be used in order to considerably extend current crater catalogues.     

激光选区熔化制备钛合金点阵材料无损表征

通过激光选区熔化制备BCC和DOD结构的钛合金金属点阵,使用Micro–CT对两种结构的钛合金点阵材料进行扫描和三维重建。Micro–CT图像清晰地显示金属点阵内部结构,BCC和DOD单胞整齐地以周期性进行排列,且内部存在少量圆形、椭圆形缺陷。通过将实际样品三维数据与CATIA数模进行比对,发现钛合金点阵在制备过程中出现一定程度翘曲。此外使用共聚焦显微镜并基于Micro–CT图像对BCC和DOD两种金属点阵进行表面粗糙度测定。结果表明,Micro–CT在钛合金点阵材料内部结构、缺陷、制备误差、粗糙度测试等表征方面具有显著的应用价值。