电沉积CeO2/Zn纳米复合涂层

将纳米氧化铈颗粒加入镀锌液中进行复电沉积制得纳米复合涂层。通过失重法，ICP，SEM和XRD方法探讨了纳米氧化铈颗粒对电沉积锌涂层的影响。结果表明，在同样的电沉积条件下，纳米复合涂层的耐蚀性明显提高，而微米复合涂层的耐蚀性只稍有改善；纳米复合涂层中氧化铈的含量高于微米复合涂层中的氧化铈含量。纳米氧化铈颗粒改变了锌涂层的表面组织形貌和晶体结构，从而提高了涂层的耐蚀性。     

A constitutive model coupling damage and material anisotropy for wide stress triaxiality

A constitutive model that can describe the damage evolution of anisotropic metal sheets during the complex forming processes which experience wide stress triaxiality history is essential to accurately predict the deformation and rupture behaviors of the processes. In this study, a modified Lemaitre damage criterion which couples with the anisotropic Barlat 89 yield function is established. The effects of stress triaxiality, Lode parameter and shear stress on damage accumulation are considered in the constitutive model. The model is numerically implemented and applied to fracture prediction in tensile tests with different stress triaxialities and a complex deformation process with wide stress triaxiality history. The good consistency of predictions and experiments indicates that the modified Lemaitre damage model has excellent fracture prediction ability. Finally, the accuracy of the model is analyzed and discussed.     

基于幂函数模型的民机结构腐蚀扩展寿命评定方法研究

基于飞机结构腐蚀清除后测量获取的腐蚀深度,提出了飞机结构腐蚀扩展寿命的幂函数动态预测模型以及模型参数定义方法,确定了腐蚀条件下的飞机结构腐蚀扩展寿命评定指标,建立了基于运营状态下飞机结构腐蚀信息更新的民用飞机结构腐蚀扩展寿命评定方法。     

基于损伤检测的飞机结构腐蚀损伤预测方法对比研究

针对飞机结构材料易腐蚀特点,采用 BP 神经网络算法、数据拟合方法、指数平滑预测三种方法,对飞机铝合金结构腐蚀损伤进行预测对比分析。预测结果及其误差以及对比分析图表明,BP 神经网络算法所构建的网络预测模型对一定腐蚀周期内的腐蚀损伤有较好预测能力,指数平滑预测方法和幂函数数据拟合方法对一定腐蚀周期之外的腐蚀损伤预测有较好的外延性。     

Corrosion mechanism investigation of TiN/Ti coating and TC4 alloy for aircraft compressor application

It is imperative to develop multifunctional erosion and corrosion resistant coatings for compressor blades of aircraft engines in harsh environment. PVD (Physical Vapor Deposition) technology has the advances in processing erosion-resistant coatings; however, the performance of PVD coatings to combat corrosion depends on various coating defects. Determining and comparing the corrosion performances of PVD TiN/Ti coating and uncoated TC4 alloy was the main objective of present work. The 960 h salt spray corrosion and 116 h hot corrosion tests were conducted to simulate the grounding and working environments of the aircraft compressors. The corrosion mechanisms due to the coating defects such as pinhole, columnar boundary and large grain were analyzed based on the OM, Confocal microscope, electrochemical measurements, SEM, XRD and EDS results. Owing to the disordered state associated with the columnar boundary and the coating defect, nitrogen could be easily replaced by oxygen in the hot corrosion process, these structures were channels for fast diffusion of oxygen. Moreover, the Gibbs energy changes of Ti oxidation and TiN oxidation were thermodynamically calculated according to the working condition of aircraft compressors, and considerable research effort was focused on mapping out the phase diagram of Ti, TiN and high pressure gases. The findings of this research can provide insights into developing multifunctional coatings for future aircraft engines.     

固体推进剂动态储能模量主曲线计算应力松弛模量

基于一维线性粘弹性理论中动态储能模量与应力松弛模量的关系,导出了一种利用动态储能模量主曲线计算固体推进剂修正应力松弛模量的方法。通过两类固体推进剂修正应力松弛模量与实测应力松弛模量主曲线对比发现:虽然计算值大大高于实测值,但二者的比例系数随时间单调递减。根据这种关系,利用固体推进剂动态储能模量主曲线可以计算一定时间内的应力松弛模量。最后,对该方法在发动机药柱应力松弛模量监测中的应用进行了初步探讨。     

圆转矩形喷管射流掺混特性试验研究

本文采用热线风速仪对圆转矩形收敛喷管的射流流场与掺混特性进行了试验研究,测量了喷口下游不同截面上,射流宽、窄对称面上射流的速度、雷诺剪应力、湍流强度,得到其沿径向和轴向的分布规律。发现在径向方向上,雷诺剪应力先增大后减小,最大值出现在射流与外流的交界面附近,湍流强度则逐渐减小;在轴向上,雷诺剪应力在近喷口区存在小幅波动,而后逐渐减小,湍流度则先略有增大而后变化逐渐减慢。射流特性在宽对称面与窄对称面上的分布规律相同。     

微生物对航空煤油影响的实验研究

微生物活动会造成航空煤油变质、过滤器阻塞、设备腐蚀、仪表失灵等严重后果,影响航空安全。将采集的污染航空煤油试样,与纯净油品在实验室进行富集培养,研究了微生物油品污染前后的密度、粘度、总酸值、固体颗粒、冰点等指标的变化情况。指出了现有航空油料管理规定在微生物检测方面所存在的不足,提出了增加部分检测指标的建议,以尽早发现微生物的活动。     

镁合金AZ91D在氯化钠溶液中的腐蚀行为

通过容量法、失重法和电化学阻抗谱(EIS)方法研究了镁合金AZ91D铸件及压铸件在5%氯化钠溶液中的腐蚀及电化学腐蚀行为。利用扫描电子显微镜(SEM)、能量色散谱(EDS)和X-射线衍射(XRD)方法研究了腐蚀产物表面形貌及其组成。结果表明:两种合金的腐蚀产物相同,由块状的化合物氢氧化镁[Mg(OH)2]和松枝状的水合氢氧化镁氯化物[Mg2Cl(OH)3.4H2O]组成;镁合金AZ91D压铸件的耐腐蚀性能比镁合金AZ91D铸件好;并通过浸泡过程中电荷转移电阻(Rt)和双电层电容(Y)的变化解释了两种合金的耐腐蚀性能差异。     

某型飞机铝合金LY11螺旋桨腐蚀损伤试验

在疲劳试验机及电磁激振试验台上,对不同腐蚀情况的某型飞机螺旋桨桨叶模拟试件进行试验,分别得到了腐蚀损伤面积比随低周循环数N的变化规律,振动频率随损伤深度比、损伤长度比及损伤面积比的变化规律.试验表明,在载荷、温度相同条件下,材料性能、喷丸强化措施和使用环境是影响螺旋桨腐蚀损伤的重要因素;腐蚀损伤的面积比、腐蚀深度比对螺旋桨桨叶振动频率影响较大并获得最大深度比为0.14,模拟试件损伤深度最大允许值为0.7 mm,损伤面积比为0.015,损伤面积最大允许值为3.006 mm2.