AerMet100—极好综合性能的超高强度钢

介绍了综合性能优良并有广泛应用前景的新型超高强度钢ＡｅｒＭｅｒ１００，与经超高强度钢相比，它具有更突出的综合性能；高强度、高硬度、高断裂韧性和延展性、优良的抗疲劳性能和抗应力开裂性能。     

薄钢板塑性成形损伤与断裂

本文用宏观与微观相结合的方法,试验研究了冷轧薄钢板在不同应变此ρ(=ε_2/ε_1)下的损伤演变过程。发现薄板的表面损伤有三种不同的形成机制:卽孔洞的形核、长大;晶面滑移和表面晶粒转动。内部损伤存在两种演变机制:当材料-0.5≤ρ<0范围内成形形时,主要损伤机制是孔洞长大;随应变比ρ由零转向1,裂纹扩展逐渐发展成为主要损伤演变机制。文中给出了一种新的损伤断裂几何模型。指出拉伸断裂是表面与内部损伤共同作用的结果。     

D406A钢A-TIG的焊接性试验

针对6.5 mm厚D406A超高强度钢采用活化剂进行A-TIG焊接试验研究,对焊缝外观成型、焊缝熔深、接头显微组织以及接头力学性能进行综合分析,研究了活化剂涂敷量和焊接工艺参数（焊接电流、焊接电压、焊接速度）对A-TIG焊缝熔深和熔宽的影响。结果表明,在相同焊接参数下,使用活化剂可使焊缝熔深比常规TIG焊增加一倍以上,焊缝成型良好。活化剂的涂敷存在最佳的涂敷量,焊接电流、焊接电压和焊接速度等焊接参数的变化,对焊缝熔深和深宽比的变化产生不同影响。     

渗碳钢件磨削裂纹的产生及其工艺分析

定性地对渗碳钢件磨削裂纹进行分析,找出渗碳、热处理以及磨削过程中产生裂纹的原因,并提出排除裂纹的方法.     

不锈钢和钛合金攻丝方法研究

针对不锈钢和钛合金材料在攻丝时的难题，如何在实际加工中选取合理的攻丝条件。我们首先分析两种材料的加工特性，又从丝锥材料、切削速度、切削液三方面说明了对不锈钢和钛合金材料攻丝加工时的影响和选取方法。     

Microstructure and Property Analysis of AerMet100 Steel Manufactured by In-situ Rolling Mixed Wire Arc Additive Manufacturing

AerMet100 steel thick wall is fabricated by in-situ rolling composite wire arc additive manufacturing (WAAM). The microstructure and mechanical properties of AerMet100 steel after heat treatment are studied. The results show that after the introduction of in-situ rolling force， the grain of AerMet100 steel is broken， the anisotropy is eliminated， and the microstructure is refined obviously. The microstructure of AerMet100 steel after heat treatment is mainly lath martensite and reverse austenite. There are 40 nm?68.6 nm alloy carbides precipitated in the martensitic matrix， and the hardening mechanism is mainly Orowan bypass strengthening. The film-like reverse austenite with the thickness ranging from 2 nm to 5 nm exists between the martensitic lath， which improves the toughness of the maraging steel. Good combination of strength and toughness can be achieved through proper heat treatment process.     

Influence of laser shock peening on surface integrity and tensile property of high strength low alloy steel

Laser Shock Peening (LSP) is a well-established surface treatment commonly used to improve mechanical properties of material's surfaces. To further understand the relationship between tensile property and fatigue life improvement of high strength low alloy steel in the LSP process, LSP treatment of 32CrNi high strength low alloy steel was carried out by YAG laser with pulse energy of 15 J, and tensile property was tested by electronic universal material testing machine. Surface morphology, residual stress and tensile fracture of the specimens before and after LSP were observed by white light interferometer (WLI), X-ray measuring apparatus and scanning electron microscope (SEM). Result shows that LSP did not change tensile strength of 32CrNi steel but cause yield characteristic transform from obvious yield point to no yield phenomenon which is the only factor benefiting fatigue life, indicating that the increment of fatigue life was probably related to the disappearance of yield phenomenon. Formation mechanisms of tensile fractures and yield phenomenon induced by LSP at room temperature were also discussed and completely revealed. Deeper compressive residual stress and flat grains contributed to the transition of yield characteristic and lower elongation rate of 32CrNi steel subjected to LSP.     

In-situ observation and finite element analysis of fretting fatigue crack propagation behavior in 1045 steel

In this paper fretting fatigue crack behavior in 1045 steel is studied by in-situ observation and finite element analysis. in-situ fretting fatigue experiments are conducted to capture real-time fretting fatigue crack formation and propagation process. The fretting fatigue tests under different load conditions are carried out, then the lifetime and fracture surface are obtained. The crack propagation rates under different loading conditions are measured by in-situ observations. With in-situ observation, crack initiation location and direction are analyzed. Finite element model is used to calculate J-integral which then is applied to fitting with experimental crack growth rate, and establishing crack growth rate model. From fitted S-N curve, it turns out that smaller load ratio leads to higher lifetime. Crack initiates slightly below the point equivalent to line contact of the contact surface in different test conditions, and crack direction shows no obvious relationship with load parameters. The established crack growth rate model well agrees with the test results.     

外物损伤对不锈钢模拟叶片疲劳强度的影响研究

本文开展了1Cr15Ni4Mo3N不锈钢模拟真实前缘叶片的外物损伤(FOD)与高周疲劳(HCF)试验,旨在研究不锈钢叶片在承受外物损伤后的剩余疲劳强度。使用空气炮法对模拟叶片进行了FOD试验,结果表明损伤主要可分为半圆型、V型和撕裂型三类,且损伤深度随着钢珠直径、入射速度的增大而增大。基于步进法开展了FOD试样的HCF试验,试验结果表明FOD试样的振幅疲劳强度下降了70%以上,且随着损伤深度、入射速度的上升表现出明显的下降趋势。不同缺口类型之间存在差异,半圆型缺口疲劳强度较高,V型缺口稍低,撕裂型缺口最低。使用SEM观测了FOD缺口及断口微观特征,疲劳裂纹源区均位于缺口根部表面附近,说明高速冲击造成的材料丢失、剪切带与剪切韧窝等微观特征促使了疲劳裂纹的萌生。     

表面钝化对超临界航空煤油静态结焦特性影响

通过静态装置,研究了不锈钢经表面磷化、酸洗钝化以及电解钝化后对超临界压力下航空煤油RP-3热氧化结焦的抑制效果,并对表面钝化层的耐久性做出评估.研究发现,不锈钢的钝化膜层有效地降低不锈钢表面催化活性,按结焦抑制效果排序为:电解钝化>酸洗钝化>磷化;化学稳定性好、耐蚀性强的钝化膜层会延长材料的使用寿命,按钝化膜耐蚀性排序为:电解钝化>酸洗钝化>磷化;综合结焦抑制效果及化学稳定性两个因素考虑,电解钝化为最佳表面钝化方案,但其在高温高腐蚀的煤油环境下长时间实验时易失去钝化效用.