温度冲击试验对固体发动机喷管堵盖结构影响的仿真分析

温度冲击试验可模拟极端温度环境对固体发动机结构的影响。本文利用三维有限元方法,通过热-机耦合,分析了一种固体发动机喷管堵盖在温度冲击中的温度、应力和应变的变化情况。结果表明:温度冲击中,喷管堵盖内存在温差,最大可达46℃;存在内应力,在铝合金支撑件/EP密封件环形界面处最大,低温-50℃时达18.1 MPa,是堵盖最先破坏的位置;EP密封件是堵盖的最薄弱环节,粘接结构最大内应力11.6MPa,分离结构9.1 MPa;得出了温度冲击下,影响喷管堵盖结构完整性的因素,表明选用低模量和合适线胀系数的密封材料,采用常温成型方法,脱开密封件/支撑件间环形交界面,可有效降低密封件/支撑件的内应力;含GFM/EP/铝合金喷管的真实发动机温度冲击试验结果与预估结果吻合。     

运载火箭固体发动机复合材料技术发展现状

介绍了代表目前运载火箭固体发动机材料技术水平的欧洲织女星(Vega) 三级发动机和作为未

来织女星和新一代运载火箭技术验证的Zefiro 40 发动机以及日本Epsilon 固体发动机的技术特点及其复合材

料与工艺研究进展,结合我国运载火箭固体发动机材料的技术现状,提出发展建议。

     

Improving surface integrity when drilling CFRPs and Ti-6Al-4V using sustainable lubricated liquid carbon dioxide

In the quest for decreasing fuel consumption and resulting gas emissions in the aeronautic sector, lightweight materials such as Carbon Fiber Reinforced Polymers (CFRPs) and Ti-6Al-4V alloys are being used. These materials, with excellent weight-to-strength ratios, are widely used for structural applications in aircraft manufacturing. To date, several studies have been published showing that the use of metalworking fluids (MWFs), special tool geometries, or advanced machining techniques is required to ensure a surface quality that meets aerospace component standards. Conventional MWFs pose a number of environmental and worker health hazards and also degrade the mechanical properties of CFRPs due to water absorption in the composite. Therefore, a transition to more environmentally friendly cooling/lubrication techniques that prevent moisture problems in the composite is needed. This research shows that lubricated LCO₂ is a viable option to improve the quality of drilled CFRP and titanium aerospace components compared to dry machining, while maintaining clean work areas. The results show that the best combination of tool geometry and cooling conditions for machining both materials is drilling with Brad point drills and lubricated LCO₂. Drilling under these conditions resulted in a 90 % improvement in fiber pull-out volume compared to dry machined CFRP holes. In addition, a 33 % reduction in burr height and a 15 % improvement in surface roughness were observed compared to dry drilling of titanium.     

Robust spline-line energy management guidance algorithm with multiple constraints and uncertainties for solid rocket ascending

For the solid rocket with depletion shutdown system, effective energy management is significant to meet terminal constraints by exhausting excess energy. Several traditional energy management algorithms cannot satisfy the altitude constraint and path constraints are not sufficiently considered. The velocity adjustment capability of these algorithms is limited and the uncertainties are not considered. Based on the on-line programming of velocity capability curve, Spline-Line Energy Management(SLE...     

Cooling and lubrication techniques in grinding:A state-of-the-art review,applications, and sustainability assessment

Grinding technology is an essential manufacturing operation, in particular, when a component with a superfinishing and an ultra-resolution is yearned. Meeting the required strict quality checklist with maintaining a high level of productivity and sustainability is a substantive issue. The recent paper outlines the lubrication and cooling technologies and mediums that are used for grinding. Furthermore, it provides a basis for a critical assessment of the different lubrication/cooling techniques ...     

进气道出口截面形式对补燃室掺混性能的影响研究

为研究进气道出口截面形式对补燃室掺混气动特性和燃烧性能的影响，本文对双下侧布局形式的固冲发动机内流场进行数值模拟，对比分析了补燃室相同压比下两种不同进气道出口截面形式在不考虑燃气的混合和反应时掺混段的气动特性和考虑燃气反应时补燃室的燃烧性能。结果表明：两股空气掺混过程中，研究的两种进气道出口截面方案的整体总压损失大致相同，但进气道圆形出口截面的掺混段内流线表现为不稳定的螺旋点形态，相比于方形出口截面的掺混段，其使气流掺混更剧烈，短距离内掺混已经很均匀，且旋流强度小；在考虑燃烧时，进气道圆形出口截面对应的补燃室出口总压恢复系数比方形截面的高约2%，方形进气道出口截面的补燃室出口截面总燃烧效率为95.58%，而圆形截面的达到99.86%。     

一种自由装填发动机热匹配失效模式试验方法研究

针对一种自由装填式固体发动机热匹配失效模式进行了试验验证方法的改进研究，通过增加压差传感器，有效减小了传统试验方法测量精度产生的影响，证实了发动机工作过程中包覆套内外压差的存在，有力支撑了热匹配失效模式机理研究结果。     

固体火箭飞行静载荷计算的偏差使用方法优化

新型固体火箭对提升运载效率的需求日益强烈,由此发展出一些以提升载荷设计精度为目标的载荷优化方法,可有效实现结构的减载减质。现有优化方法仅考虑单项偏差,未考虑各项偏差间的匹配性和传递过程的合理性,很大程度上限制了载荷设计精度的进一步提升。梳理和分析了载荷计算过程涉及的多项参数偏差,提炼出原始偏差和过程偏差的概念,指出了传统方法在偏差使用及传递过程中的不合理。在此基础上,充分结合新型固体火箭的研制特点,改进了偏差的使用方法,降低了过程偏差对载荷计算精度的影响。结果表明该方法可有效提高载荷设计精度、准确性和效率。     

嵌银丝低易损推进剂增速比和综合燃速试验研究

针对嵌银丝端羟基聚醚（HTPE）低易损推进剂的复杂燃烧过程，采用水下声发射法对增速比和综合燃速随基础燃速、压强、银丝直径及温度的变化规律开展试验研究。结果显示，低压下推进剂的综合燃速随基础燃速的增大整体呈上升趋势，而增速比呈下降趋势；综合燃速随压强的增大呈上升趋势，增速比高压段低于低压段，平均值相差24%；推进剂增速比随银丝直径增大先增大后减小，存在一个最佳银丝直径为0.25mm，使得增速比最大；综合燃速和增速比随推进剂的温度增加呈上升趋势。     

含铝固体燃料冲压发动机工作性能分析

为探究含铝固体燃料冲压发动机的燃烧特性和工作性能，基于纳米铝颗粒和端羟基聚丁二烯（HTPB）的混合固体燃料，采用雷诺转捩模型、颗粒表面反应模型和涡概念耗散模型，建立了二维两相湍流燃烧模型；数值计算分析了含铝固体燃料冲压发动机内流场，以及不同含铝质量分数和粒径下的燃面退移速率、推力与比冲。结果表明：发动机的进气条件对颗粒相的燃烧与运动起主导作用；与纯HTPB推进剂相比，添加质量分数为5%的铝颗粒能够提高补燃室压强和温度，增大燃烧室内高温区面积，可使推进剂平均燃面退移速率提高18.53%，发动机推力提高21.37%，密度比冲提高2.38%，适当增加铝颗粒含量或减小粒径，对提高推进剂燃面退移速率、发动机推力和密度比冲具有积极作用。