直刃尖刀形状对超声辅助切削系统振动性能的影响

基于超声振动设计理论并结合超声振动变幅杆,设计了一种用于弱刚度材料超声辅助切割的直刃尖刀.建立了直刃尖刀和超声振动系统一体的有限元模型,系统分析了直刃尖刀刀体长度、厚度参数对超声振动系统谐振频率、振幅放大倍数和刀具纵向振幅的影响,探讨了刀具横向和侧向振幅沿刀具轴线方向的分布规律.针对特定的超声振动系统,确定了综合性能最优的刀具参数.研制了具有不同形状参数的去刃模拟刀具,并安装于同一超声振动系统进行测试,对仿真分析结论进行验证,理论分析与试验结果相一致.根据理论分析确定的最佳参数研制了直刃尖刀并测试了其振动性能.研究结论对超声辅助切削加工的直刃刀尖的研制提供了理论指导.     

Machining of a film-cooling hole in a single-crystal superalloy by high-speed electrochemical discharge drilling

Single-crystal superalloys are typical advanced materials used for manufacturing aeroengine turbine blades. Their unique characteristics of high hardness and strength make them exceedingly difficult to machine. However, a key structure of a turbine blade, the film-cooling hole,needs to be machined in a single-crystal superalloy; such machining is challenging, especially considering the increasing levels of machining efficiency and quality demanded by the aeroengine industry. Tube electrode high-speed electrochemical discharge drilling(TSECDD), a hybrid technique of high-speed electrical discharge drilling and electrochemical machining, provides high machining efficiency and accuracy, as well as eliminating the recast layer. In this study, TSECDD is used to machine a film-cooling hole in a nickel-based single-crystal superalloy(DD6). The Taguchi methods of experiment are used to optimise the machining parameters. Experimental results show that TSECDD can effectively drill the film-cooling hole; the optimum parameters that give the best performance are as follows: pulse duration: 12 ls, pulse interval: 30 ls, peak current:6 A, and salt solution conductivity: 3 m S/cm. Finally, a hole is machined by TSECDD, and the results are compared with those obtained by electrical discharge machining. TSECDD is found to be promising for improving the surface quality and eliminating the recast layer.     

幂律型流体撞击射流破碎特性直接数值模拟

凝胶推进剂的双股射流撞击雾化广泛应用于液体火箭发动机的燃烧室中,其破碎特征及雾化效果直接影响燃烧效率。为探究雾化特性的发展规律,采用直接数值模拟DNS方法,对射流速度为100m/s的剪切稀化非牛顿液体正交撞击产生的雾化特征、液体表面积、表面波、涡特性以及非牛顿特性开展研究。结果表明,射流下形成的雾化流场迅速扩张形成液膜,液膜两侧边缘破碎成大量的液丝与液滴,核心部分产生撞击波后在气体力的作用下逐步发展为带有凸起和褶皱的不稳定表面波,其撞击波波长最大可达2.46倍射流直径。液体表面积不断增长,但无量纲表面积总体呈现先下降再上升的趋势。气体中的涡量分布则分为有序附着区和无序爆炸区两类,并且涡量主要集中分布于气相区域。此外,射流撞击时产生强剪切使该液体内部的粘性系数下降,最低仅为初始粘性系数的0.3倍。     

Advances in critical technologies for hypersonic and high-enthalpy wind tunnel

Hypersonic and high-enthalpy wind tunnels and their measurement techniques are the cornerstone of the hypersonic flight era that is a dream for human beings to fly faster, higher and further. The great progress has been achieved during the recent years and their critical technologies are still in an urgent need for further development. There are at least four kinds of hypersonic and high-enthalpy wind tunnels that are widely applied over the world and can be classified according to their operation modes. These wind tunnels are named as air-directly-heated hypersonic wind tunnel, light-gas-heated shock tunnel, free-piston-driven shock tunnel and detonation-driven shock tunnel, respectively. The critical technologies for developing the wind tunnels are introduced in this paper, and their merits and weakness are discussed based on wind tunnel performance evaluation. Measurement techniques especially developed for high-enthalpy flows are a part of the hypersonic wind tunnel technology because the flow is a chemically reacting gas motion and its diagnosis needs specially designed instruments. Three kinds of the measurement techniques considered to be of primary importance are introduced here, including the heat flux sensor, the aerodynamic balance, and optical diagnosis techniques. The techniques are developed usually for conventional wind tunnels, but further improved for hypersonic and high-enthalpy tunnels. The hypersonic ground test facilities have provided us with most of valuable experimental data on high-enthalpy flows and will play a more important role in hypersonic research area in the future. Therefore, several prospects for developing hypersonic and high-enthalpy wind tunnels are presented from our point of view.     

国外燃油系统的防弹抗坠毁技术

防弹抗坠毁燃油系统是为了满足武装直升机的使用环境要求,不断得到认可与发展。本文介绍了国外燃油系统的防弹抗坠毁技术要求及其运用与发展。它主要包括油箱、软管、接头,供输油系统的防弹抗坠毁要求及其综合设计技术。探讨了该项技术给予我们的借鉴作用。     

Photolytic behaviour of methane at Lyman-α and 248 nm: Studies in the frame of a simulation program of Titan’s atmosphere (S.E.T.U.P.)

This paper first describes briefly some of the forefront global simulations of Titan’s atmosphere that have been carried out up to now. In these experiments, an initial gaseous mixture of N₂/CH₄ is submitted to a single energy source and the retrieved gas and/or solid phase(s) is/are analyzed by different techniques.     

亚声速三角翼俯仰振动涡结构及升力特性研究

本文介绍在暂冲式三声速风洞中实现了非常流动的多片光蒸汽屏显示技术和测力技术，并用这两项技术研究了亚声速时７０°后掠三角翼模型仰振的非定常流动现象，探讨了由于三角翼模型俯振动产生的涡结构人向气动力特性之间的相关关系。     

对计量光栅教学内容实用性的研讨

本文叙述了国内外工程测量中实用的光闸式光栅的工作原理,针对教程中计量光栅的内容进行了增补,以使教材中有关计量光栅的内容更加完整、实用.     

非开普勒轨道下卫星交会变轨决策研究

针对卫星在非开普勒轨道下的运动特征,提出了研究卫星交会变轨决策的方法。首先,在Hill坐标下,采用比例导引方法求解卫星进行变轨机动时所需要的速度增量。然后,再通过Lagrange插值算法解出卫星在任意特征点上变轨机动所需要的速度增量,根据数字仿真得出大量的仿真数据并画出满足变轨决策条件的决策曲面。最后,对决策曲面的涵义做出分析,说明了该方法对于研究非开普勒轨道下卫星变轨决策问题具有一定的意义。     

改进的电热除冰系统的仿真方法

建立了电热除冰系统矩形微段的二维简化物理模型，采用焓法模型建立相变导热问题的微分控制方程，用控制容积法对该模型的控制方程及其边界、初始条件进行离散，使用块修正技术对原有的离散方程组的求解方法进行了改进，得到各个时刻的温度分布及冰的融解情况。计算结果与国外文献结果吻合，验证了改进的算法和程序的正确性。并计算分析了时间步长的选择、网格的划分对计算结果的影响。