计算机仿真椭圆钣金件拉深成形技术研究

应用PAMSTAMP数值模拟仿真功能,研究了不同压边力及分步成形对椭圆钣金件拉深成形的影响,解决了拉深成形过程中的缩颈及开裂缺陷,通过计算机仿真,获得了最佳的工艺参数和工艺流程。     

基于立体视觉的板料成形极限应变测量关键技术及其系统

 设计并实现了一种基于双目立体视觉和数字图像相关方法的板料成形极限应变测量系统—BOSAS(双目视觉应变测量分析系统),对其中的关键技术作了深入讨论。该系统可以克服传统坐标网格方法很难进行变形过程的动态监控、自动化程度不高等局限,并可计算试件各变形阶段全场应变分布,以及重建不同变形时刻下试件的几何外形。将分段位移传递法和有限应变理论相结合,可计算大变形下的极限应变。对深冲铝板6016以及航空铝板2A12-T4、2A12-O、7B04-O等材料的应变测量结果显示本文方法适用于板料成形三维变形及极限应变的测量,并将测得数据与由坐标网格方法测得的数据进行比较,结果表明本文方法测量准确、可靠。     

材料加工技术在低碳经济中的应用及发展

介绍了低碳经济形势下的薄坯铸轧、精密成形加工、闪光焊、无模成形、内高压成形以及其他先进成形加工技术,并展望了先进材料加工技术的发展趋势.     

车床飞刀梯形螺纹法的研究

传统车制梯形螺纹是工件旋转、车刀等速移动,形成螺旋线。本文介绍了采用车刀旋转、工件等速移动,从而形成梯形螺旋线的新方法,该方法扩展了普通车床加工范围,解决了大型件无法加工的难题。     

飞机蒙皮拉伸成形工艺参数优化

拉伸成形是飞机板金的基本成形方法。结合蒙皮拉伸成形常见的缺陷及影响因素,简述了最优化理论结合数值模拟优化工艺参数的必要性。以双曲度蒙皮为例,分析了产生回弹的机理和影响因素。采用正交试验设计建立响应曲面,序列二次规划和混合整数优化相结合的优化算法,以厚度减薄率为约束条件,对成形工艺参数预拉伸率进行优化,并对优化结果进行试验验证。结果表明优化拉形工艺参数后零件变形均匀程度提高,回弹减小了21.87%。     

数控蒙皮横拉机运动分析与仿真控制

进行了某数控蒙皮横拉机的机构分析,开发了机构运动反解软件.并在UG软件中进行了机构的运动建模与计算机仿真.运动反解与计算机仿真的相互验证,确定运动反解软件的准确性.实现了拉形过程有限元模拟与拉形机作动筒伸缩控制的结合,为该设备的精确控制及效能发挥提供了技术基础.      

反射器夹层面板精密成形原理

对高精度、大面积不可展双曲反射面的制造问题,提出了基于"离散钉模、真空负压、蜂窝夹层、应力释放、回弹补偿"的高精度反射面板成形原理;建立了四边自由面内多点约束的薄板大挠度弯曲解法及夹层板成形过程仿真模型,用于确定成形工艺参数;利用动力显式和静力隐式算法相结合的方法实现成形过程仿真;通过开缝和开槽方法释放面内压应力,确定了面板开缝和开槽方案;通过逆向修正离散模包络面,使其与成形模拟得到的夹层板型面误差最小,得到模具修正因子,补偿回弹误差.在此基础上开发了夹层板精密成形CAE系统.该方法制造的面板型面精度RMS达到25 μm以下,已成功地应用于多项大型紧缩场和毫米波天线的制造.      

Towards intelligent design optimization: Progress and challenge of design optimization theories and technologies for plastic forming

Plastic forming is one of enabling and fundamental technologies in advanced manufacturing chains. Design optimization is a critical way to improve the performance of the forming system, exploit the advantages of high productivity, high product quality, low production cost and short time to market and develop precise, accurate, green, and intelligent (smart) plastic forming technology. However, plastic forming is quite complicated, relating to multi-physics field coupling, multi-factor influence, multi-defect constraint, and triple nonlinear, etc., and the design optimization for plastic forming involves multi-objective, multi-parameter, multi-constraint, nonlinear, high-dimensionality, non-continuity, time-varying, and uncertainty, etc. Therefore, how to achieve accurate and efficient design optimization of products, equipment, tools/dies, and processing as well as materials characterization has always been the research frontier and focus in the field of engineering and manufacturing. In recent years, with the rapid development of computing science, data science and internet of things (IoT), the theories and technologies of design optimization have attracted more and more attention, and developed rapidly in forming process. Accordingly, this paper first introduced the framework of design optimization for plastic forming. Then, focusing on the key problems of design optimization, such as numerical model and optimization algorithm, this paper summarized the research progress on the development and application of the theories and technologies about design optimization in forming process, including deterministic and uncertain optimization. Moreover, the applicability of various modeling methods and optimization algorithms was elaborated in solving the design optimization problems of plastic forming. Finally, considering the development trends of forming technology, this paper discusses some challenges of design optimization that may need to be solved and faced in forming process.     

钛合金锻造模拟成形技术发展现状

高温变形过程导致金属微观组织发生一系列演变,并决定了产品的力学性能。根据预定的工艺参数,模拟产品的热成形过程并预报其微观组织和力学性能,是钛合金锻造技术的未来发展趋势。     

喷射成形高速钢沉积坯性能分析

研究了喷射成形高速钢T15沉积坯的部分力学性能及微观组织.结果表明,喷射成形制备的高速钢,晶粒细小,无宏观偏析,平均体密度为8.208g/cm3,三点抗弯强度达到1860 MPa.但通过SEM观察发现沉积坯内存在局部显微疏松,为了进一步提高材料性能,需要对高速钢沉积坯做热等静压等后续热加工.