高精度碳纤维复合材料副反射面天线制备工艺

文摘分析了模具选材、装配工艺过程及机加工工艺对高精度CFC副反射面天线制备的影响,研究了高精度CFC副反射面制备工艺的关键技术,进行了模具材料比较、装配工艺优化及机加工验证试验。结果表明,殷钢是制备高精度CFC副反射面天线的较理想模具材料;在夹层结构装配时采用外蒙皮原位装配技术并单独适配过渡区的蜂窝可有效避免天线型面精度超差;机加工辅助工装与三维摄影测量系统相结合的措施可有效确保装配基准点的高形位精度并大幅缩短天线加工周期。     

冲压发动机进气道楔形前缘体热应力分析

为研究拉压不同模量(以下简称双模量)冲压发动机进气道前缘体的热应力状态,在Ansys基础上,利用二次开发,得到了可分析具有双模量属性材料应力的模块。以ZrB2-SiC为材料的发动机前缘构件的ZrB2部分为研究对象,以来流马赫数6.0,总温1660K,总压2.85MPa为条件,经流场及热传导计算得到前缘体内部不均匀温度场。实验测得ZrB2材料在不同温度下的拉、压模量,其压缩模量为拉伸模量的两倍,将拉、压弹性模量以及计算的温度场导入到所开发的模块中进行热应力分析,得到此前缘体ZrB2部分的热应力分布状态。将此结果与不考虑双模量情况下进行流-固-热耦合分析得到的热应力分布曲线进行对比。结果表明,不考虑ZrB2材料的双模量属性的结果最大误差高达300%,严重超出了工程上的要求精度。对比结果说明了不同模量理论的重要性,同时证明了所开发的不同模量应力分析模块的工程实用价值。     

结合局部次流循环的变几何轴对称进气道研究

针对常规定几何轴对称进气道在低马赫数工作时流量系数低、溢流阻力大的问题,提出了一种结合局部次流循环的变几何轴对称进气道,其通过平移进气道一级锥并引入局部次流循环重构前体激波系相结合的方法,保证了进气道在较宽马赫数范围内的流量捕获能力。通过仿真方法验证了这一设计概念的可行性,并与常规定几何轴对称进气道进行了性能对比。结果表明:该新概念可调轴对称进气道在低马赫数工作时具有良好的流量捕获性能,并且在整个工作范围内保持了较高的总压恢复性能。与按传统方法设计的定几何轴对称进气道相比,其流量系数和总压恢复系数在工作范围内的最大改善幅度分别达到27.45%和14.31%。此外,选择合适的非控制状态贴口马赫数对该设计概念的实现效果具有明显的影响。     

基于EtherCat总线的高速多轴联动智能弯管机控制系统

弯管机作为管件弯曲成型的主要机械设备,广泛应用于各行业领域。随着竞争力水平提高,市场对弯管机在效率和自动化程度方面提出了更高的要求。针对侧弯式弯管机的特点,提出一种基于EtherCat总线的伺服运动控制系统。该控制系统有着更强大的数据处理能力,能保证各个轴的动态连续性和控制精度,充分满足各种不同大小、不同角度的管件弯管需求。     

合金元素及第二相对钨的影响

综述了活化烧结元素,合金化元素,杂质元素及化合物对钨合金组织和性能的影响,并对新型钨基合金及其复合材料的研究,开发提出了一些看法。     

流体注入的轴对称矢量喷管三维流场计算

采用Roe通量差分分裂格式对基于流体注入控制的轴对称矢量喷管内流场进行了数值模拟。流体注入的位置分别为前孔和后孔,注气压强比为0.75～2.0,注气流量比为2.5％～10.0％,矢量角变化范围为2.8°～7.8°。计算结果表明:随着注气流量和注气压强增加,流体注入所产生的喷管矢量角相应增加;注气位置对喷管矢量角影响较大,注气位置靠近喷管尾沿(后孔注气)比注气位置靠近喷管喉部(前孔注气)所产生的矢量角明显增大。     

Deformation Behavior of Medium-strength TA18 High-pressure Tubes During NC Bending with Different Bending Radii

To improve the forming quality and forming limit of the numerical control (NC) bending of high-pressure titanium alloy tubes, in this study, using three-dimensional (3D) finite element method, deformation behavior of medium-strength TA18 high-pressure tubes during NC bending with different bending radii is investigated. The results show that the cross-sectional deformation and the wall thickness variation during NC bending of TA18 tubes using a small bending radius (less than 2 times of tube outside diameter) are clearly different from that using a normal bending radius (between 2 and 4 times of tube outside diameter). For bending with a normal bending radius, with or without a mandrel, the distribution of the flattening in the bending area resembles a platform and an asymmetric parabola, respectively. For bending with a small bending radius, with or without a mandrel, the flattening both distributes like a parabola, but the former has a stable peak which deflects toward the initial bending section, and the latter has a more pronounced peak with a bending angle and deflects slightly toward the bending section. The wall thickness variations with a normal bending radius, with and without a mandrel, both resemble a platform when the bending angle exceeds a certain angle. For the bending with a small radius, the distribution of the wall thickness variation without a mandrel follows an approximate parabola which increases in value as the bending angle increases. If a mandrel is used, the thickening ratio increases from the initial bending section to the bending section.     

A Study on Multi-defect Constrained Bendability of Thin-walled Tube NC Bending Under Different Clearance

Thin-walled tube numerical control (NC) bending is a tri-nonlinear physical process with multi-defect and multi-die constraints. The clearance on each contact interface is the major factor to indicate the contact conditions. A three-dimensional-finite element (3D-FE) model is established to consider the realistic dynamic boundary conditions of multiple dies under ABAQUS/Explicit platform. Combined with experiment, numerical study on bending behavior and bendability under different clearance between tube and various dies is conducted in terms of wrinkling, wall thinning and cross section deformation. The results show that (1)with smaller clearance of tube-wiper die and tube-mandrel, the wrinkling can be restrained while the wall thinning It and cross-section deformation Id increase; while excessive small clearance blocks tube materials to flow past tangent point and causes piles up, the onset of wrinkling enhances It and Id. (2)Both It and Id decrease with smaller clearance of tube-pressure die; the wrinkling possibility rises with larger clearance on this interface if the mandrel’s freedom along Y-axis is opened; smaller clearance of tube-bend die prevents wrinkling while increases It, and the clearance on this interface has little effect on Id. (3)A modified Yoshida buckling test (YBT) is used to address the wrinkling mechanisms under normal constraints in tube bending: the smaller clearance may restrain wrinkling efficiently; the smaller wall thickness, the less critical clearance needed; the critical clearance for tube bending 38 mm×1 mm×57 mm (tube outer diameter×wall thickness×centerline bending radius) equals about 20% of initial wall thickness.     

基于CATIA二次开发的渐开线直齿轮参数化设计

实现了在CATIA二次开发平台上渐开线直齿圆柱齿轮的参数化三维造型.首先在屏幕对话框中输入齿轮的参数,然后程序对设计计算、数据处理、图形绘制等进行综合处理,最后在CATIA中生成齿轮的三维模型.     

瞄准吊舱捷联惯导系统快速传递对准方法

 新型瞄准吊舱系统中安装捷联惯导系统,使其在跟踪、探测目标的同时具备一定的自主导航能力。吊舱系统中的捷联惯导一般采用较低精度的惯性器件配置,且传递对准实现过程受到机动条件的严格限制。针对该问题提出了一种“比力积分/角速度匹配”传递对准方法,利用主惯导导航信息与惯性器件输出,以及子惯导惯性器件输出实现子惯导的对准。推导了基于主、子惯导系统误差的数学模型,详细分析了器件精度与低动态条件对系统状态量可观测度的影响,并针对低精度惯性器件与低动态条件下的传递对准性能进行了数字仿真。仿真结果表明,该方法在器件低精度与低动态条件下,对准性能达到5′,优于常规传递对准方法,可满足瞄准吊舱捷联惯导系统的快速对准性能要求。