FGH96亚尺寸粉末冶金盘低循环疲劳寿命可靠性分析及试验研究

本文首先介绍了亚尺寸粉末冶金盘的特点,接着采用一种适合于亚尺寸粉末盘寿命可靠性的预估方法,得到了考核部位的寿命概率分布并对参数敏感性进行了分析,最后对某亚尺寸粉末冶金盘试验件的低循环疲劳试验进行了研究。结果表明,本文采用的寿命可靠性预估方法是切合实际的。     

An experimental method to obtain the hard alpha anomaly distribution for titanium alloy aeroengine disks

A probability-based damage tolerance methodology has been proposed to improve the recognition of material anomalies, especially hard alpha (TiN) anomalies for aeroengine rotor disks. A key input to this method is hard alpha anomaly distribution, which reflects the occurrence rate and size of anomalies present in the finished part material of titanium rotors. Since anomalies rarely occur naturally, an experimental method is proposed to obtain the anomaly distribution for titanium alloy aeroengine disks to reflect and equivalently replace the manufacturing development in titanium industry. In general, the anomaly distribution information can be divided into two parts: the Probability of Detection (POD) curve and the detected anomaly distribution, which contains the size and frequency data of the detected anomalies. The distribution can be established based on several appropriate assumptions and derivation steps with different confidence levels of POD curves and detected anomaly distributions. In this case, the distribution can be obtained in a relatively short time as a key input to the probability-based damage tolerance methodology. Then the Probability of Failure (POF) can be calculated, and the value is found to vary with different confidence levels. On this basis, the conservative estimated POF can be obtained in conjunction with confidence levels.     

Experimental investigation of characteristics of instability evolution in a centrifugal compressor

The stable range of operation for the centrifugal compressor significantly influences the dynamic, economic, and environment-friendly characteristics of power systems. A deep understanding of the characteristics of instability evolution is necessary to improve the compressor stability. A centrifugal compressor equipped with a vaneless diffuser is experimentally investigated using highresponse static-pressure measurements. The results obtained indicate that three typical rotationalspeed ranges ex...     

用于光纤F-P声压传感器的直流补偿解调技术研究

提出了一种改进的双腔直流补偿技术，用于解调非本征法布里-珀罗干涉(EFPI)光纤传感器，以消除腔长差与入射光波长相匹配的要求。通过消除直流分量和校准信号相位，可以从具有任意相位差的原始信号中获 得两路正交信号。通过理论仿真，制作了具有不同腔长差的EFPI光纤传感器，对所提出的方法进行了试验验证。 结果表明，该方法在解调双 F P腔 EFPI传感器时，不需要保证初始相位差恒定，且对腔长漂移不敏感，具有良好的 稳定性和实用价值。     

旋转爆轰波与涡轮平面叶栅相互作用数值模拟

由于旋转爆轰燃烧室具有自增压特性，可提高热力循环效率，因此将旋转爆轰燃烧室应用于燃气轮机可进一步提高系统的性能。基于非稳态雷诺时均Navier-Stokes方法，采用剪切应力输运k-ω湍流模型，建立旋转爆轰燃烧室与涡轮平面叶栅耦合计算模型，研究旋转爆轰燃烧室内的复杂波系与涡轮叶片的相互作用，分析涡轮叶栅对高频爆轰压力振荡的抑制作用。结果表明：旋转爆轰燃烧室内的燃气在涡轮叶栅内加速，并且在斜激波后的局部区域马赫数的增加更为明显。斜激波与涡轮静转子叶片的前缘、压力面、吸力面以及尾缘相互作用，由于旋转爆轰波不同的传播方向，使得斜激波与静子叶片呈相互垂直或平行，进而形成两种不同的波系结构。涡轮叶栅对高频压力振荡存在明显的抑制作用，涡轮叶栅上下游高频压力振荡幅值的衰减率达到80%以上。研究结果展示了旋转爆轰波作用下涡轮叶栅内复杂波系结构特征，并对基于爆轰燃烧推进技术的应用提供了一定的理论基础。     

Electrochemical behavior of Ti-6.5Al-2Zr-1Mo-1V alloy under rotating condition with periodically fluctuating current density

Titanium alloy plays a crucial role in the electrochemical field due to its excellent corrosion resistance. The passivation and dissolution behaviors of Ti-6.5Al-2Zr-1Mo-1V（TA15） alloy in Na Cl solution were studied by simulating the electrochemical machining process in a rotating condition, which made the anode in a state with alternating high and low current density. Electron probe micro analysis, ultra-depth microscope, scanning electron microscope, and X-ray photoelectron spectrometer were u...     

Aerodynamic characteristics of store during lateral jet assisted separation from cavity using free drop technique

Aimed at the problem of store separation from internal cavity, this paper innovatively puts forward a separation scheme of using lateral jet to assist store safe separation. The jet ensures that the store is continuously subjected to down head moment during separation, so as to ensure safe separation. The wind tunnel free drop test technique with lateral jet is established, which can ensure that there is no support interference in the motion process of the store and more truly simulate the motio...     

Multi-scale simulation model of air system based on cross-dimensional data transmission method

The Secondary Air System (SAS) plays an important role in the safe operation and performance of aeroengines. The traditional 1D-3D coupling method loses information when used for secondary air systems, which affects the calculation accuracy. In this paper, a Cross-dimensional Data Transmission method (CDT) from 3D to 1D is proposed by introducing flow field uniformity into the data transmission. First, a uniformity index was established to quantify the flow field parameter distribution characteristics, and a uniformity index prediction model based on the locally weighted regression method (Lowess) was established to quickly obtain the flow field information. Then, an information selection criterion in 3D to 1D data transmission was established based on the Spearman rank correlation coefficient between the uniformity index and the accuracy of coupling calculation, and the calculation method was automatically determined according to the established criterion. Finally, a modified function was obtained by fitting the ratio of the 3D mass-average parameters to the analytical solution, which are then used to modify the selected parameters at the 1D-3D interface. Taking a typical disk cavity air system as an example, the results show that the calculation accuracy of the CDT method is greatly improved by a relative 53.88% compared with the traditional 1D-3D coupling method. Furthermore, the CDT method achieves a speedup of 2 to 3 orders of magnitude compared to the 3D calculation.     

Topology optimization of turbine disk considering maximum stress prediction and constraints

For the stress-constrained topology optimization of a turbine disk under centrifugal loads, the jagged boundaries of the mesh and the gray densities on the solid/void interfaces could make the calculated stress field inconsistent with the actual value. It may result in overestimating the maximum stress and thus affect the effectiveness of stress constraints. This paper proposes a new method for predicting the maximum stress to overcome the difficulty. In the process, a predicted density is newly defined to obtain stable boundaries with thin layers of gray elements, a transition factor is innovatively proposed to evaluate the effects of intermediate-density elements, two different stiffness penalty schemes are flexibly used to calculate the elastic modulus of elements, and a linear stress penalty is further adopted to relax the stress field of the structure. The proposed approach for predicting the maximum stress value is verified by the analysis of a structure with smooth boundaries and the topology optimization of a turbine disk. An updating scheme of the stress constraint in the topology optimization is also developed using the predicted maximum stress. Some key ingredients affecting the optimization results are discussed in detail. The results prove the effectiveness and efficacy of the proposed maximum stress prediction and developed stress constraint methods.     

预旋结构对空间布雷顿循环涡轮盘表面换热特性的影响

针对空间核动力航天器涡轮盘表面温度过高和温度梯度较大的情况，提出了一种预旋涡轮盘冷却结构。采用数值模拟的方法对比分析了有无预旋2种冷却结构下的涡轮盘表面换热特性，研究了旋转雷诺数对换热效果的影响。计算结果表明:与无预旋结构相比，预旋结构可以有效地提高氦氙冷却气流与涡轮盘的对流换热系数，降低其表面最高温度和温度梯度，最高温降可达63.1 K。随着旋转雷诺数增大，涡轮盘表面最高温度降低，轮盘表面平均换热系数增大，采用预旋结构的表面平均换热系数比无预旋结构增大13.4%。