液氧主阀的方案及设计

简要叙述了液氧/煤油游动发动机发生器地面热试验系统与发动机试验系统的不同特点。根据发生器热试系统的要求,设计的液氧主阀采用菌阀结构,通过结构设计使阀门具备主动关闭功能,产品经过常温和低温的验收试验检查,满足发生器热试要求。设计的液氧主阀在发生器热试中,按照指令动作准确,工作正常,圆满完成热试任务。     

减压器关闭过程内部流场的动态仿真和特性分析

针对自主研制的大流量减压器,采用动网格技术和流固耦合仿真技术,将气体的流动和活动组件的运动耦合起来,实现了关闭过程中内部流场的动态仿真,描述了关闭过程减压器内压力和速度变化过程,掌握了流场中波系、回流区的演化情况。同时,通过对流场中不同位置参数进行监测,分析了监测点各参数随时间的变化情况,以及流量和开度的实时变化情况,研究了基于动态流场的关闭过程动态特性,揭示了影响动态特性的内在因素。     

喷丸对DZ4 合金旋转弯曲疲劳断裂特征的影响

对喷丸前后DZ4高温合金旋转弯曲高周疲劳断口的断裂特征进行了观察.结果表明,室温和高温(820℃)时,未喷丸的DZ4合金高周疲劳裂纹均萌生于试样表面以及与表面相连的铸造缺陷或碳化物处.Kt=1时,疲劳断口为点源,源区存在滑移平面和滑移台阶;随着应力集中水平的升高(Kt=2,Kt=3),疲劳断口向多源和线源发展,源区滑移面变小甚至消失;随着温度的升高,断口源区滑移特征明显.喷丸后,疲劳裂纹源内移,裂纹萌生于试样次表面的晶体内部或铸造缺陷处.带缺口试样裂纹源减少,起源区域缩小,出现明显的主、次疲劳源.实验证明,喷丸可降低DZ4合金表面和缺口敏感性,对裂纹萌生有抑制作用,可提高材料的疲劳性能,随着温度升高,喷丸的强化作用逐渐减弱,但在820℃仍有强化作用.     

某航空活塞发动机进、排气正时优化

利用基于仿真的遗传算法优化方法,对某型点燃式航空活塞发动机气门正时优化进行了研究。通过耦合发动机性能模型与modeFrontier专业优化软件,以提高发动机巡航工况下有效功率和降低燃油消耗率为目标对发动机的进、排气正时和进、排气持续期进行了优化。分析结果表明:相比于原机,通过优化进、排气门正时和进、排气持续期,发动机在巡航工况下燃油消耗率降低2.5%,功率提升7.3%;优化后的进、排气参数也可以提升发动机节气门全开时发动机的性能,减少飞行器的起飞滑跑距离。      

Flow control of double bypass variable cycle engine in modal transition

To study the change mechanism and the control of the variable cycle engine in the process of modal transition, a variable cycle engine model based on component level characteristics is established. The two-dimensional CFD technology is used to simulate the influence of mode selection valve rotation on the engine flow field, which improves the accuracy of the model. Furthermore, the constant flow control plan is proposed in the modal transition process to reduce the engine installed drag. The con...     

精密球体零件加工工艺的研究与应用

球体零件是某国家重点型号发动机某一球阀的核心零件,它具有高形位公差要求、形状不规则、表面质量要求高等特点,给实际的加工生产带来极大难度,该零件被列入某国家重点型号发动机研制中的关键工艺技术之一.通过反复试加工与参数摸索,在充分了解铝材质球体零件结构特点及加工难点的基础上,总结出一套粗加工、半精加工、精加工的加工工艺流程方法,并依据金属材料热处理原理在粗加工后、精加工前分别穿插进行不同热处理以达到消除粗加工去除大余量过程中产生的机械加工应力与稳定零件尺寸的目的,最后采用自制辅助工装夹具、刀具选择以及优化切削参数等措施,成功生产出一批完全满足设计要求的精密球体零件,装配该球体零件的球阀顺利通过热试车考核.     

双泵电静液作动器控制研究

功率电传技术是未来全电飞机发展须攻克的难点,其中具有集成化优势的小型高效电静液作动器是功率电传技术领域的一项重要内容。智能材料驱动的电静液作动器由于具备集成度高、能量密度大、响应快、精度高等优势,已逐步成为电静液作动器的主流发展方向之一。本文针对一种双压电泵驱动、电机配流的封闭式电液作动器,从驱动幅值、频率、相位3个控制维度出发,提出幅相控制、频相控制与纯相控制3种控制方法。试验证明,幅相控制与纯相控制误差低于频相控制,当该作动器在跟踪 0.5 Hz 频率、7.5 mm 峰峰值的正弦目标位移时,幅相控制和纯相控制的均方根误差分别为0,09 mm 与1.101 mm,相对低于频相控制时的0.169 mm。文中所提出的3种控制方法均可实现双泵电静液作动器的伺服控制,但幅相控制和纯相控制方法的控制精度优于频相控制。     

浮子式双油面控制器开启及燃油流动特性

飞机燃油系统具有储存燃油、将燃油输送到发动机以及调节飞机重心等功能,从储油箱供给发动机的燃油需经过消耗油箱,其中双油面控制器是消耗油箱中的 1种前导式阀门,能够控制输油的开启关闭,保证油箱基本满油。在使用过程中,发现双油面控制器会出现无法开启或提前关闭现象,给供输油安全带来极大影响。为了了解油面控制器工作异常的原因,并获取阀门内部燃油流动特性,文章采用动力学建模仿真的方法,获得大小活门不同工况下的运动轨迹,发现活门油压方向对开启过程具有明显影响;采用 CFD仿真方法,获取阀门燃油流动特性,发现随阀门开度和入口压力增大,出口燃油由“涌出”变为“喷出”,越过挡油板进入浮子腔的燃油占比增多,可能导致输油的提前关闭。     

Mathematical modeling of an armature assembly in pilot stage of a hydraulic servo valve based on distributed parameters

The dynamic performance of a nozzle-flapper servo valve can be affected by several factors such as the disturbance of the input signal, the motion of the armature assembly and the oscillation of the jet force. As the part of vibrating at high frequency, the armature assembly plays a vital role during the operation of the servo valve. In order to accurately predict the transient response of the armature assembly during the vibration, a mathematical model of armature assembly is established based on the distributed parameters method (DPM) and Hamilton principle. The new mathematical model is composed of three main parts, the modal eigenfunction, modal mechanical response expressions of the spring tube and the motion equation of the other armature assembly. After programing, the purpose of using the DPM to predict the dynamic response of different positions located on the armature assembly is achieved. For verifying the validity of the mathematical model, the finite element method (FEM) and classic model (CM) of armature assembly are applicated by commercial software under the same condition. The comparison results prove that the DPM can effectively predict the axial and tangential deflection of the armature assembly different positions which the CM can’t duing to its over-simplification. A certain error is generated when predicting the axial deformation at different heights by DPM, which is caused by an approximate method to simulate the torsion of the spring tube. The comparison results of the spring tube deflection at different vibration frequencies shows that the adaptability of DPM is significantly higher than the classic model, which verify the model is more adaptable for predicting the dynamic response of the armature assembly.     

Reliability estimation of rotary lip seal in aircraft utility system based on time-varying dependence degradation model and its experimental validation

With several attractive properties, rotary lip seals are widely used in aircraft utility system, and their reliability estimation has drawn more and more attention. This work proposes a reliability estimation approach based on time-varying dependence analysis. The dependence between the two performance indicators of rotary lip seals, namely leakage rate and friction torque, is modeled by time-varying copula function with polynomial to denote the time-varying parameters, and an efficient copula selection approach is utilized to select the optimal copula function. Parameter estimation is carried out based on a Bayesian method and the reliability during the whole lifetime is calculated based on a Monte Carlo method. Degradation test for rotary lip seal is conducted and the proposed model is validated by test data. The optimal copula function and optimal order of polynomial are determined based on test data. Results show that this model is effective in estimating the reliability of rotary lip seals and can achieve a better goodness of fit.