振动辅助钻削对CFRP/钛合金叠层结构孔径阶差影响规律实验研究

在飞机部件装配过程中,CFRP/钛合金叠层结构的连接十分常见,而由于两种材料迥然不同的材料性能,导致制孔后存在孔径阶差,严重影响了CFRP/钛合金结构的疲劳强度。本文开展了低频轴向振动辅助钻削的正交实验,分析了低频振动辅助钻削工艺参数与切削力和切屑形态的关系以及工艺参数对CFRP/钛合金孔径阶差的影响。结果表明,由于低频振动辅助钻削刀具的周期性进给,钛合金切屑由连续长切屑变为扇形短屑,减少了对CFRP的扩孔效应,钻削区域切削热降低,平均轴向力降低;另外,振幅和进给量对孔径阶差的影响较为显著,而主轴转速的影响较小,且孔径阶差随着振幅的增大先减小后增大,随着进给量的增大而增大。通过试验验证和分析,确定面向孔径控制的最优工艺参数组合方案：主轴转速为600 r/min、进给量为0.02 mm/r、振幅为150μm。     

紧固件安装点自适应快速创建方法

针对传统紧固件安装点(钉点)创建方法普遍存在的布点效率低下、不易修改等缺陷和不足,利用CATIA 知识工程技术实现紧固件安装点的自适应快速创建。通过创成式生成曲线的方式构建钉点辅助线用户自定义特征(UDF)模板,该模板的优势在于可通过更改其输人元素实现辅助线的快速生成,且可以避免布点时直接使用几何拓扑元素导致的钉点更新失败。将钉点布置条件要求进行参数化,并通过创建的 CATIA 知识工程阵列对同一类型的辅助线进行批量处理,最终实现基于曲线的钉点自适应创建。本方法运用参数化设计理念,实现了钉点位置、个数自适应更新的功能,从而有效减少了因重复性操作导致的人因错误,提高了设计人员布点的效率,具有一定的工程应用价值。     

大规模定制车间布局概述

首先对车间布局的发展进行了概述;并根据大规模定制生产的特点,提出了三种适合大规模定制车间布局(子生产型、C型和花瓣型布局),并对其各自的特点进行了简单地介绍。最后构建了一个两层结构的仿真平台,以仿真方法模拟出大量动态多变的内外部环境,通过蒙特卡洛法对大规模定制的车间布局模型进行统计评估。     

草酸阳极氧化新工艺及其应用

采用硫酸－草酸复合阳极氧化工艺，即在草酸阳极氧化前在硫酸溶液中氧化若干分钟，以避免零件发生烧蚀现象，同时能够提高草酸溶液的耐氯离子能力，而且适用于含铜铝合金。草酸溶液中添加１～５ｍＬ／Ｌ甲酸，可以消除氧化膜中的小白点现象。     

Geometry and size optimization of stiffener layout for three-dimensional box structures with maximization of natural frequencies

Based on the growth mechanism of natural biological branching systems and inspiration from the morphology of plant root tips, a bionic design method called Improved Adaptive Growth Method (IAGM) has been proposed in the authors’ previous research and successfully applied to the reinforcement optimization of three-dimensional box structures with respect to natural frequencies. However, as a kind of ground structure methods, the final layout patterns of stiffeners obtained by using the IAGM are highly subjected to their ground structures, which restricts the optimization effect and freedom to further improve the dynamic performance of structures. To solve this problem, a novel post-processing geometry and size optimization approach is proposed in this article. This method takes the former layout optimization result as start, and iteratively finds the optimal layout angles, locations, and lengths of stiffeners with a few design variables by optimizing the positions of some specific node lines called active node lines. At the same time, thicknesses of stiffeners are also optimized to further improve natural frequencies of three-dimensional box structures. Using this method, stiffeners can be successfully separated from their ground structures and further effectively improve natural frequencies of three-dimensional box structures with less material consumption. Typical numerical examples are illustrated to validate the effectiveness and advantages of the suggested method.     

透平叶片变切削加工工艺数据库设计与开发

透平叶片是透平机械的核心零件之一,因其复杂的曲面造型和低刚度性,被认为是机械加工中的难题.通过Visual Basic编程语言进行叶片切削工艺数据库开发,在功能上实现面向叶片工艺变切削参数智能推荐、相似工艺实例推理和数控加工工序卡片、程序清单的输出,方便企业用户使用,提高工作效率和准确性..     

A flow sheet for the conversion of lunar regolith using fluorine gas

This work reviews and expands upon the previous fluorination processes for in situ production of oxygen and silicon from lunar regolith. The process units were simulated and a flow sheet was developed to determine the product distribution and energy requirements. Our results show that 0.21 kg silicon and 0.32 kg oxygen can be produced per kg regolith processed with a total cooling duty of 17 MJ/kg regolith and electrical duty of 29 MJ/kg regolith. The payload mass required for the process is estimated as 16 kg/kg regolith processed per day.     

基于AOE网的过站航班保障进程优化

航班地面保障是机场运行的重要环节，为了提升航班地面保障效率，针对某机场航班地面保障流程构建AOE 网，通过该机场A-CDM 系统记录的航班节点数据求出该机场航班地面保障作业的“关键路径”。通过对关键路径上可压缩工序的分析，对该机场的地面保障作业流程进行优化。以我国西南地区某机场航班地面保障的实际数据为基础，剔除不可抗力造成的不正常数据，分别计算保障流程优化前后的航班过站时间。结果表明：在33 组航班数据中，该机场使用AOE 网络优化后的保障作业流程比优化前平均减少地面保障作业时长6.1 分钟/架次，说明通过合理地优化航班地面保障进程，可以有效提高机场的运行效率。     

Spacecraft Design-for-Demise implementation strategy & decision-making methodology for low earth orbit missions

Space missions designed to completely ablate upon an uncontrolled Earth atmosphere reentry are likely to be simpler and cheaper than those designed to execute controlled reentry. This is because mission risk (unavailability) stemming from controlled reentry subsystem failure(s) is essentially eliminated. NASA has not customarily implemented Design-for-Demise meticulously. NASA has rather approached Design-for-Demise in an ad hoc manner that fails to entrench Design-for-Demise as a mission design driver. Thus, enormous demisability challenges at later formulation stages of missions aspired to be demisable are evident due to these perpetuated oversights in entrenching Design-for-Demise practices. The investigators hence propose a strategy for a consistent integration of Design-for-Demise practices in all phases of a space mission lifecycle. Secondly, an all-inclusive risk-informed, decision-making methodology referred to as Analytic Deliberative Process is proposed. This criterion facilitates in making a choice between an uncontrolled reentry demisable or controlled reentry. The authors finally conceive and synthesize Objectives Hierarchy, Attributes, and Quantitative Performance Measures of the Analytical Deliberative Process for a Design-for-Demise risk-informed decision-making process.     

关于商场建筑火灾风险评估与保险费率相关性的探讨

为了给各保险公司进行商场建筑的承保和费率的确定提供参考，并克服保险人在确定费率时的主观性，应用层次分析和火灾风险调查表的方法，对商场建筑的火灾危险性进行评价，确定商场建筑的火灾危险等级，据此确定保险费率应如何浮动。当保险的赔偿限额小于500万元时，对于火灾危险等级为Ⅰ、Ⅱ、Ⅲ、Ⅳ、Ⅴ级的商场，保险费率相对标准费率分别上调20％、上调10％、不变、下调10％和下调20％；当保险的赔偿限额大于500万元时，对于火灾危险等级为Ⅱ、Ⅲ、Ⅳ、Ⅴ级的商场，保险费率相对标准费率分别上调15％、上调10％、不变和下调10％，对于火灾危险等级为Ⅰ级的商场拒绝承保。