Recent advances and trends in roll bonding process and bonding model: A review

This review presents a thorough survey of the roll bonding process with a focus on the bimetallic bars/tubes as well as the bonding models and criteria. The review aims to provide insight into cold, hot and cryogenic bonding mechanisms at the micro and atomic scale and act as a guide for researchers working on roll bonding, other joining processes and bonding simulation. Meanwhile, the shortcomings of roll bonding processes are presented from the aspect of formable shapes, while bonding models are shown from the aspect of calculation time, convergence, interface behavior of dissimilar materials as well as hot bonding status prediction. Two well-accepted numerical methodologies of bonding models, namely the contact algorithm and cohesive zone model (CZM) of bonding models and in simulations of the bonding process are highlighted. Particularly, recent advances and trends in the application of the combination of mechanical interlocking and metallurgical bonding, special energy fields, gradient structure, novel materials, green technology and soft computing method in the roll bonding process are also discussed. The challenges for advancing and prospects of the roll bonding process and bonding model are presented in an attempt to shed some light on the future research direction.     

Cutting force model and damage formation mechanism in milling of 70wt% Si/Al composite

High-mass fraction silicon aluminium composite(Si/Al composite) has unique properties of high specific strength, low thermal expansion coefficient, excellent wear resistance and weldability. It has attracted many applications in terms of radar communication, aerospace and automobile industry. However, rapid tool wear resulted from high cutting force and hard abrasion, and damaged machined surfaces are the main problem in machining Si/Al composite. This work aims to reveal the mechanisms of milli...     

Influence of deformation zone length on bending radius of SS304 tubes with small diameters manufactured via free bending-based active motion

In three and six-axis free-bending equipment, the deformation zone length(A) is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured. In this study, a six degree of freedom(6-DOF) parallel mechanism was used as the control mechanism of the bending die, and a new method of changing the deformation zone length(A)was proposed. Firstly, an idealized geometric model of free bending-based active motion was established. Then, the influence of the de...     

Design and application of solar sailing: A review on key technologies

Solar sail technology has been proposed and developed for space explorations with advantages of low launch cost, no-propellant consumption, and continuous thrust, which has great potentials in earth polar detection, interstellar explorations and etc. The development of solar sail has made significant progress in structural design, manufacturing, materials, orbit transfer, and stability control in the past few decades, which makes meaningful contributions to astronomy, physics, and aerospace science. Technological breakthroughs of Solar Radiation Pressure (SRP) propulsion and interstellar transfer have been achieved in current solar sail missions. However, there are still many challenges and problems need to be solved. This paper attempts to summarize the research schemes and potential applications of solar sailing in space missions from the viewpoint of key technologies, so as to provide an overall perspective for researchers in this field. Analyses of the key technologies of solar sailing system design are provided. Finally, challenges and prospective development of solar sailing are discussed.     

Derivation and validation of a similarity law for free-flight wind tunnel tests of parallel stage separation

Aiming at the safety problem of the stage separation of parallel reusable high-speed air vehicles, this paper studies the unsteady test method and focuses on deriving a similarity law of parallel stage separation free-flight wind tunnel tests. The new similarity law considers the influences of aerodynamic force and gravity on the motions of the two stages, as well as the influence of aerodynamic interference between the two stages on each other’s motion. From the perspective of multi-angle physical equations, the conditions to ensure that the two-stage separation trajectory of a wind tunnel test is similar to that of a real air vehicle are derived innovatively, so as to ensure the authenticity and credibility of wind tunnel test results. The similarity law is verified by an HIFiRE-5 air vehicle, and the separation trajectories of wind tunnel tests and the real air vehicle are obtained by numerical simulation. The research shows that the similarity law derived in this paper can ensure that wind tunnel free-flight tests have the ability to predict the two-stage separation characteristics of real parallel vehicles. By analyzing the separation trajectory curve of the typical state, it is found that the new method can ensure that the trajectory error of a wind tunnel test does not exceed 1%, which indicates that this method is credible. The establishment of the new method lays the foundation for subsequent wind tunnel tests and provides support for research on the safety of the stage separation of parallel reusable air vehicles.     

高频动载叠加静载型电液加载系统优化设计

针对直升机操纵助力器工作时高频动载叠加静载气动载荷扰动的特点,设计了模拟高频动载叠加静载的电液加载系统对助力器进行加载.采用静载与高频正弦动载叠加的液压加载系统对助力器进行仿真.建立了电液加载系统的数学模型,在编制的操纵谱和加载谱条件下进行了系统的负载轨迹分析,得到了负载轨迹的解析表达式,进一步得到负载轨迹区域的外包络线的解析表达式.按照加载系统动力机构负载最佳匹配原则的优化设计方法,通过特征点组合并结合实际加载需求进行了液压动力机构参数的优化设计.     

动压马达半球零件表面微观工艺特征对 产品设计原理的影响研究

零件加工过程的工艺因素都会给零件表面及表层带来(留下)特有的微观特征,这种微观特征与产品设计原理和零件性能特性要求的匹配性对高精度惯性产品的固有性能会产生至关重要的作用.首次在惯性仪表制造体系中引入了零件表面微观工艺特征性概念,以解决仪表精度提高和合格率问题.采用微观工艺特征分析方法思路,从产品设计技术特征(原理特征和性能特征)角度,从更微观、更微小的细节去识别、分析加工合格的零件存在的某些特征状态.初步分析了动压马达半球零件加工表面存在的两类微观特征可能导致惯性仪表生产合格率低、参数稳定性差的影响机理和特征形成的制造因素,提出了改变和完善产品制造工艺设计的思路.     

局部进气条件下空气涡轮火箭发动机掺混燃烧研究

为揭示空气涡轮火箭发动机燃烧室中富燃燃气与空气在涡轮局部进气条件下的混合增强机制和燃烧反应机理,对富燃燃气与空气的湍流混合及燃烧过程进行了数值模拟,并结合试验结果定量分析了两类燃烧组织方案的掺混和燃烧效率。研究结果表明:涡轮局部进气条件下波瓣混流器强化掺混的主导因素是大尺度流向涡的对流型混合,涡轮局部进气对涡系的初始空间分布及涡量强度具有显著影响,其对下游掺混质量的影响与波瓣型面相关;肼分解燃气与空气的燃烧是一种分支链锁反应,其主要反应历程是氢气的氧化反应和氨气的分解,热混合效率可作为掺混燃烧效率预测的重要参考量。      

Experimental study on flow excursion instability of supercritical hydrocarbon fuel in scramjet regenerative cooling parallel channels

Flow instability of supercritical hydrocarbon fuel is a crucial issue in scramjet regenerative cooling structure. In this study, flow excursion instability and flow distribution in parallel tubes were experimentally studied for supercritical fluids. Two types of flow excursion occur in a single tube. Type I and Type II excursions, and they are corresponding to decreasing and increasing flow rate respectively. They can trigger flow maldistribution between parallel tubes and the hysteresis phenomenon of flow distribution. The effects of system parameters, including inlet temperature, system pressure, and heat flux, on flow distribution were analyzed. In addition, the relationship between flow excursion and the pseudo-critical interval proposed in the literature was established according to the heated tube outlet temperature at the onset of flow instability. Finally, the flow excursion instability boundary was obtained using two dimensionless parameters. These experimental results can provide helpful insight on the mechanism of Scramjet regenerative cooling.     

基于材料微结构的高周疲劳性能定量表征及关键技术问题

长寿命、高可靠性已成为飞机结构设计的主要目标之一,疲劳失效对材料结构的完整性构成严重威胁.介绍了航空铝合金微结构对高周疲劳失效机制的作用及定量表征的研究现状,重点对材料微结构对多裂纹萌生的作用机制与定量表征、小裂纹转变为长裂纹的临界尺寸的数学描述和高周疲劳裂纹多尺度扩展行为定量表征等方面的研究状况进行了分析,指出了制约微结构对高周疲劳作用的定量表征的关键技术问题.