基于虚拟正交试验的压气机叶轮轴-毂径向微动特性研究

用Pro/E建立压气机叶轮轴-毂三维模型,利用ANSYS软件采用子结构结合网格随移技术的分析方法,建立其有限元模型。采用虚拟正交试验方法对压气机叶轮轴-毂进行仿真,得出过盈量、摩擦系数、转速对最大单位摩擦功和平均摩擦功影响显著性次序及影响规律,得到最优组合。结果表明,模拟及正交试验优化结果准确、可靠,有效地降低了摩擦磨损程度,对实际装配过程具有一定的指导作用。     

基于非结构网格的不可压N-S方程多矩有限体积法

提出了一种基于三角形及四面体非结构网格的有限体积法(FVM),用以鲁棒且精确地求解不可压粘性流动问题.与传统的FVM方法仅将体积分平均值(VIA)作为计算变量的做法不同,本文提出的方法将VIA及点值(PV)同时作为计算变量并在每个迭代步进行计算更新.VIA以通量形式进行计算以确保数值守恒,PV可以通过控制方程的不同形式进行求解更新,无需守恒,因此可以采用非常高效的方法进行求解.将PV作为增加的变量使得紧致网格模板得以实现更高阶精度的重构,而且由此获得的数值模型对于非结构网格变得更鲁棒.本文针对二维/三维的三角形/四面体非结构网格提出了数值格式,给出了几个基准测试算例,验证了本文提出的数值方法在采用非结构网格求解不可压粘性流动问题时的精确性和鲁棒性.     

Nonlinear dynamic modeling of a helicopter planetary gear train for carrier plate crack fault diagnosis

Planetary gear train plays a significant role in a helicopter operation and its health is of great importance for the flight safety of the helicopter. This paper investigates the effects of a planet carrier plate crack on the dynamic characteristics of a planetary gear train, and thus finds an effec-tive method to diagnose crack fault. A dynamic model is developed to analyze the torsional vibra-tion of a planetary gear train with a cracked planet carrier plate. The model takes into consideration nonlinear factors such as the time-varying meshing stiffness, gear backlash and viscous damping. Investigation of the deformation of the cracked carrier plate under static stress is performed in order to simulate the dynamic effects of the planet carrier crack on the angular displacement of car-rier posts. Validation shows good accuracy of the developed dynamic model in predicting dynamic characteristics of a planetary gear train. Fault features extracted from predictions of the model reveal the correspondence between vibration characteristic and the conditions (length and position) of a planet carrier crack clearly.     

Advances and trends in plastic forming technologies for welded tubes

With the implementation of environmental protection, sustainable development and conservation-oriented policies, components and parts of thin-walled welded tubes have gained increasing application in the aircraft and automotive industries because of their advantages: easily achieving forming and manufacturing process at low cost and in a short time. The current research on welded tube plastic forming is mainly concentrated on tube internal high-pressure forming, tube bending forming, and tube spinning forming. The focuses are on the material properties and characterization of welded tubes, finite element modeling for welded tube forming, and inhomogeneous deformation behavior and the mechanism and rules of deformation coordination in welded tube plastic forming. This paper summarizes the research progress in welded tube plastic forming from these aspects. Finally, with a focus on the urgent demand of the aviation, aerospace and automotive industries for high-strength and light-weight tubes, this paper discusses the development trends and challenges in the theory and technology of welded tube plastic forming in the future. Among them,laser tailor-welded technology will find application in the manufacture of high-strength steel tubes.Tube-end forming technology, such as tube flaring and flanging technology, will expand its application in welded tubes. Therefore, future studies will focus on the FE modeling regarding how to consider effects of welding on residual stresses, welding distortions and microstructure, the inhomogeneous deformation and coordination mechanism of the plastic forming process of tailor-welded tubes, and some end-forming processes of welded tubes, and more comprehensive research on the forming mechanism and limit of welded tubes.     

金属弹簧管性能影响因素的仿真分析

为了研究高温密封组件金属弹簧性能,本文通过对波音公司编网状弹簧管结构和Streck心脏支架结构的研究,建立了编织弹簧的几何拓扑构型和数学模型,推导了弹簧直径计算公式。采用AUTODESK3D-MAX构建了编织弹簧的仿真模型,用ANSYS仿真软件分别从编织丝直径、编织密度以及编织方法 3方面探究不同测试对弹簧性能的影响。结果表明,增加弹簧丝直径、降低弹簧管轴向方向的编织密度、提高圆周方向的编织密度、向外的弹簧管编织方式可有效提高弹簧管的回弹性能。     

日凌的计算及其对神六任务的影响分析

从信道链路上分析了日凌对卫星通信的影响,给出了日凌计算的几何模型与计算方法,并用该方法计算了神舟六号发射前后的日凌情况,分析了日凌对神舟六号发射的影响。该计算方法比较准确,并在实际观测中得到了验证。     

基于加工误差仿真的半球谐振子优化设计

针对半球谐振陀螺谐振子制造过程中存在的加工误差,采用有限元仿真,分析了半球谐振子结构参数、尺寸公差和形位公差变化对其工作模态频率和临近模态频率的影响,研究了半球谐振子形位公差变化对频率裂解和品质因数的影响。通过仿真分析可知,半球谐振子结构参数壁厚、半球中心半径及内倒角半径都会影响模态频率;半球谐振子形位公差中的内外球心距离误差对其工作模态影响较大,中心轴平行误差对频率裂解和品质因数影响较大;半球谐振子壁厚、内倒角半径、小柱半径及内外球心距离误差变化会使工作模态频率与相邻模态间存在干扰。在此基础上,提出了半球谐振子结构参数及形位公差优化设计建议,并通过半球谐振子品质因数Q值和频率裂解测量对该建议进行了验证。     

LRU可靠性评估仿真模型及实例分析

目前,有关航空维修中出现的高故障率现场可更换单元(LRU)的可靠性评估和LRU 故障组件定位等方面的研究仍鲜有报道,为此设计一种适用于LRU“更换维修暠策略的可靠性评估仿真模型,详细介绍模型中各个功能模块的设计原理和实现方法、步骤,并以某型军用飞机液压系统中常见的高故障率LRU 为例,对模型进行应用分析。结果表明:该仿真模型在LRU 可靠性评估中具有可行性和普遍适用性。     

A CFD-based numerical virtual flight simulator and its application in control law design of a maneuverable missile model

A CFD-based Numerical Virtual Flight (NVF) simulator is presented, which integrates an unsteady flow solver on moving hybrid grids, a Rigid-Body Dynamics (RBD) solver and a module of the Flight Control System (FCS). A technique of dynamic hybrid grids is developed to control the active control surfaces with body morphing, with a technique of parallel unstructured dynamic overlapping grids generating proper moving grids over the deflecting control surfaces (e.g. the afterbody rudders of a missile). For the flow/kinematic coupled problems, the 6 Degree-Of-Freedom (DOF) equations are solved by an explicit or implicit method coupled with the URANS CFD solver. The module of the control law is explicitly coupled into the NVF simulator and then improved by the simulation of the pitching maneuver process of a maneuverable missile model. A nonlinear dynamic inversion method is then implemented to design the control law for the pitching process of the maneuverable missile model. Simulations and analysis of the pitching maneuver process are carried out by the NVF simulator to improve the flight control law. Higher control response performance is obtained by adjusting the gain factors and adding an integrator into the control loop.     

Gust response analysis and wind tunnel test for a high-aspect ratio wing

A theoretical nonlinear aeroelastic response analysis for a flexible high-aspect ratio wing excited by harmonic gust load is presented along with a companion wind tunnel test. A multidisci-plinary coupled numerical calculation is developed to simulate the flexible model wing undergoing gust load in the time domain via discrete nonlinear finite element structural dynamic analysis and nonplanar unsteady vortex lattice aerodynamic computation. A dynamic perturbation analysis about a nonlinear static equilibrium is also used to determine the small perturbation flutter bound-ary. A novel noncontact 3-D camera measurement analysis system is firstly used in the wind tunnel test to obtain the spatial large deformation and responses. The responses of the flexible wing under different static equilibrium states and frequency gust loads are discussed. The fair to good quanti-tative agreements between the theoretical and experimental results demonstrate that the presented analysis method is an acceptable way to predict the geometrically nonlinear gust response for flex-ible wings.