硬质合金电火花加工工艺实验研究

针对硬质合金模具的加工表面精度要求,进行了高速钢与硬质合金两种材料的电火花加工工艺对照实验。为获得较低的表面粗糙度,选取了较小的电加工参数。实验结果表明,在该实验条件下,电火花加工的表面粗糙度不再满足常规条件下的经验公式,而与工件材料的再凝结特征、成分及电蚀产物的排出条件有关。     

交流阻抗测量系统中交流小电流测量方法

交流小电流测量是交流阻抗测量的关键技术之一。分析了交流小电流测量对交流阻抗测量的影响,提出采用数字相敏检波原理测量交流小电流的方法,利用互相关技术有效克服放大器噪声对交流小电流测量的影响,完成了交流阻抗测量的预期功能,达到了预期的效果。     

高温磁悬浮轴承励磁绕组制造技术

针对国内外高温励磁绕组存在的缺陷与不足,提出了一种新型的迷宫形励磁绕组结构,首先通过电火花线切割制造出单层迷宫形线圈,并在线圈匝间和层间充分均匀地填充耐高温绝缘材料;然后通过真空钎焊工艺实现多层迷宫形线圈的牢固焊接,最后将焊接成型的多层线圈封装成迷宫形绕组,并应用于单自由度高温磁悬浮轴承试验台中,实现了550℃被悬浮物体近20h的稳定悬浮.研究结果表明:线圈焊缝的高温电阻值小,抗剪切强度满足要求,焊缝的金相组织致密均匀;绕组匝间和层间绝缘性能良好;迷宫形励磁绕组在原理和工艺上是可行的.对高温悬浮试验后的迷宫形绕组内部形貌进行观察后发现封装线圈的高温绝缘材料存在一定的缺陷,有待进一步研究.      

小卫星最佳温度动态范围热控设计方法研究

为探索低热惯性小卫星动态传热下的热控设计方法,首先建立双层集总参数模型,在得到温度时均量解析解的基础上,类比阻尼振荡系统,采用傅里叶变换法求解温度波动量解析解,从而建立周期变化外热流下温度动态变化与热控参数间的解析关系。以此为基础提出“最佳温度动态范围”热控设计新方法。对某型微小卫星进行“最佳温度动态范围”热控设计,并通过其在轨温度遥测量动态变化对该方法的准确性和可行性进行验证。     

Review on bio-inspired flight systems and bionic aerodynamics

Humans' initial desire for flight stems from the imitation of flying creatures in nature. The excellent flight performance of flying animals will inevitably become a source of inspiration for researchers. Bio-inspired flight systems have become one of the most exciting disruptive aviation technologies. This review is focused on the recent progresses in bio-inspired flight systems and bionic aerodynamics. First, the development path of Biomimetic Air Vehicles (BAVs) for bio-inspired flight systems and the latest mimetic progress are summarized. The advances of the flight principles of several natural creatures are then introduced, from the perspective of bionic aerodynamics. Finally, several new challenges of bionic aerodynamics are proposed for the autonomy and intelligent development trend of the bio-inspired smart aircraft. This review will provide an important insight in designing new biomimetic air vehicles.     

Investigation of vertical profile of rain microstructure at Ahmedabad in Indian tropical region

The microstructure of rain has been studied with observations using a vertical looking Micro Rain Radar (MRR) at Ahmedabad (23.06°N, 72.62°E), a tropical location in the Indian region. The rain height, derived from the bright band signature of melting layer of radar reflectivity profile, is found to be variable between the heights 4600 m and 5200 m. The change in the nature of rain, classified on the basis of radar reflectivity, is also observed through the MRR. It has been found that there are three types of rain, namely, convective, mixed and stratiform rain, prevailing with different vertical rain microstructures, such as, Drop Size Distribution (DSD), mean drop size, rain rate, liquid water content and average fall speed of the drops at different heights. It is observed that the vertical DSD profile is more inhomogeneous for mixed and stratiform type rain than for convective type rain. It is also found that the large number of drops of size <0.5 mm is present in convective rain whereas in stratiform rain, drops concentration is appreciable up to 1 mm. A comparison of measurements taken by ground based Disdrometer and that from the 200 m level obtained from MRR shows good agreement for rain rate and DSD at smaller rain rate values. The results may be useful for understanding rain structures over this region.     

Computational aerodynamic analysis on perimeter reinforced （PR）-compliant wing

Abstract Implementing the morphing technique on a micro air vehicle （MAV） wing is a very chal- lenging task, due to the MAWs wing size limitation and the complex morphing mechanism. As a result, understanding aerodynamic characteristics and flow configurations, subject to wing structure deformation of a morphing wing MAV has remained obstructed. Thus, this paper presents the investigation of structural deformation, aerodynamics performance and flow formation on a pro- posed twist morphing MAV wing design named perimeter reinforced （PR）-compliant wing. The numerical simulation of two-way fluid structure interaction （FSI） investigation consist of a quasi- static aeroelastic structural analysis coupled with 3D incompressible Reynolds-averaged Navier- Stokes and shear-stress-transport （RANS-SST） solver utilized throughout this study. Verification of numerical method on a rigid rectangular wing achieves a good correlation with available exper- imental results. A comparative aeroelastic study between PR-compliant to PR and rigid wing per- formance is organized to elucidate the morphing wing performances. Structural deformation results show that PR-compliant wing is able to alter the wing＇s geometric twist characteristic, which has directly influenced both the overall aerodynamic performance and flow structure behavior. Despite the superior lift performance result, PR-compliant wing also suffers from massive drag penalty, which has consequently affected the wing efficiency in general. Based on vortices investigation, the results reveal the connection between these aerodynamic performances with vortices formation on PR-comoliant wing.     

用于微小卫星自主导航控制系统地面仿真的磁强计数学模型

对基于磁强计自主导航微小卫星控制系统地面仿真的磁强计数学模型建立进行了研究。给出了地磁场理论数据的生成模型及磁强计的测量模型,并据此建立了磁强计测量数据生成的数学模型。对低轨圆轨道微小卫星的仿真计算结果表明：由该磁强计数学模型获得的磁场强度测量值与文献中真实磁强计测量数据差异很小,验证了模型的有效性和准确性。     

基于微电铸工艺的摩擦接触式微型惯性开关

针对微型惯性开关闭合时间短、接触弹跳问题,设计了增强接触效果的摩擦接触式微型惯性开关.基于MEMS惯性开关工作原理,建立了开关物理模型,研究了不同类型惯性开关的闭合性能,提出了增强接触的摩擦接触方法,设计了摩擦接触式微型惯性开关的结构.为了对比接触性能,基于UV–LIGA叠层光刻和精密微电铸工艺,研制了3种不同类型的惯...     

Laser-induced oxidation assisted micro milling of high aspect ratio microgroove on WC-Co cemented carbide

Severe tool wear and poor surface quality are the main problems during micro machining of cemented carbide. In this work, an innovative hybrid process of laser-induced oxidation assisted micro milling (LOMM) was proposed to solve the problems. A nanosecond laser was utilized to induce oxidation of the WC-20%Co material, producing loose oxide which was easy to remove. The micro machinability of the material was improved by laser-induced oxidation. The oxidation mechanisms of cemented carbide were studied. A microgroove with a depth of 2.5 mm and aspect ratio of 5 was fabricated successfully. The milling force, surface quality and tool wear mechanisms were investigated. For comparison, a microgroove was also fabricated with conventional micro milling (COMM) using identical milling parameters. Results revealed that in LOMM the milling force and tool wear rate were extremely low during removing the oxide. The machined surface quality and dimensional accuracy achieved by LOMM were superior to those obtained by COMM. The surface roughness S_a of the microgroove bottom reached 88 nm in LOMM, while the cross-sectional geometry of the microgroove was a trapezoid. Perpendicularity of the microgroove sidewall machined by LOMM was better than that by COMM. The tool wear forms in LOMM were coating spalling and slight tool nose breakage. Compared with COMM, the tool life in LOMM was prolonged significantly. It indicates that the proposed hybrid process is an effective and efficient way to fabricate high aspect ratio micro-features with high dimensional accuracy.