复合材料层合板机械连接研究进展

机械连接因其可靠性以及连接工艺上的优势,受到学者和工程界的高度重视.当前国内外学者对机械连接的研究主要是进行数值模拟与试验研究.接头的承载强度、失效形式以及疲劳性能是衡量接头性能的主要指标.接头形式、铺层角度、几何尺寸、钉孔间隙、预紧力等是影响接头性能的主要因素.在实际工程应用中,这些研究对于提高复材机械连接性能有着重要意义.     

Effects of different aging treatments on microstructures and mechanical properties of Al-Cu-Li alloy joints welded by electron beam welding

Post-weld single aging treatment(solution treatment at 510 ℃ for 1 h, water quenching,and aging at 155 ℃ for 16 h) and post-weld double aging treatment(solution treatment at 510 ℃ for 1 h, water quenching, aging at 155 ℃ for 16 h, and aging at 130 ℃ for 12 h) are carried out on Al-Cu-Li alloy joints by electron beam welding(EBW) respectively. The effects of aging treatments on microstructures and mechanical properties of welded joints are investigated. Results show that the mechanical properties of welded joints are obviously improved after both aging treatments. The strength coefficient of joints is increased from 0.64 in an as-welded condition(AW) to 0.90 after post-weld double aging treatment. Microstructure analysis shows that the precipitates of the fusion zone within grains and grain boundaries are less in the AW condition. After post-weld heat treatment(PWHT), a lot of fine needle-like phases T_1(Al_2 Cu Li) precipitate in grain boundaries of the fusion zone, and more horseshoe-shaped β' (Al_3 Zr) particles precipitate within grains. In addition,grains of the fusion zone are refined after post-weld double aging treatment, which leads to an effect of grain refinement strengthening. Consequently, the mechanical properties of welded joints are greatly improved.     

Two-dimensional piston pump: Principle,design, and testing for aviation fuel pumps

Aviation fuel pumps of the future are required to be highly efficient and lightweight. As such, this work presents the designs of various mechanisms and structures of advanced two-dimensional piston pumps for aero-engines, and their universal kinematic design methods are detailed herein. The efficiency of various piston pump prototypes was experimentally tested at various speeds in an open circuit. The experimental results indicate that two-dimensional piston pumps have a volumetric efficiency >91% and a higher power–mass ratio than conventional fuel pumps under all the conditions studied. Furthermore, the structural and material problems encountered during testing can provide a blueprint for further improvement of the design and processing of two-dimensional piston fuel pumps.     

Nondestructive acquisition of the micro-mechanical properties of high-speed-dry milled micro-thin walled structures based on surface traits

Requirements for the service performance of aeronautic microelectronic components are increasingly strict. However, sever issues, that the acquisition of the service performance such as micro-mechanical properties is destructive, limit the subsequent application of the tested components. Addressing this issue, this paper proposes a nondestructive acquisition method of the micro-mechanical properties of the accelerometer micro-components, based on analyzing surface traits. To select qualified components without damage, we firstly developed a quasi-static micro-tensile tester and then established a combination prediction model of mechanical properties based on micro-milled surface traits. The model works due to the thin-walled structure, which makes the machined surface traits have significant influences on the mechanical properties such as Young’s modulus, yield strength, tensile strength, and elongation at break. Surface roughness, surface structure, and surface anisotropy are extracted to comprehensively present surface traits from different aspects. For improving the practicability of the model, the principal component analysis (PCA) is adopted to reduce high-dimensional traits explanatory variable space into two dimensions, and regression analysis models are comparative established in predicting the mechanical properties. Residuals analysis and error analysis are carried out to show the prediction accuracy. The maximum prediction error is about 10.62%, but the significance levels in the t-test of the predicted Young’s modulus and yield strength are not ideal. Therefore, kernel support vector regression (SVR) is imported to improve the prediction ability of the combination prediction model. The residuals analysis result shows that SVR is effective in enhancing the prediction ability of this model.     

构件振动可靠性设计方法初探

本文提出一种进行构件振动可靠性设计的方法,建立了激振力频率与构件固有频率干涉的概率模型,并利用Goodman曲线,给出了将导致构件损坏的强迫共振响应的概率计算公式及其使用条件。原则上,本文方法对其固有频率相对不太密集的构件更为适用,如航空发动机中的叶片。      

某涡喷发动机密封环研制

简要论述了某涡喷发动机密封环在发动机中的工作原理, 结合发动机的研制, 阐明了密封环结构设计、机械性能计算、材料选择、制造加工方法。研制的密封环, 经发动机各项试验考核, 寿命和密封可靠性均符合涡喷发动机总体设计要求。     

叠氮聚氨酯弹性体(1)分子间作用力对力学性能的影响

研究了加强分子间作用力对提高叠氮聚氨酯弹性体力学性能的影响。以 HDI三聚体为固化剂的 GAP聚叠氮缩水甘油醚弹性体的拉伸强度 /断裂伸长率为 0 .66MPa/ 1 2 7.2 %。 GAP与含强极性基团的叠氮聚醚 APP共混 ,弹性体的拉伸强度随 APP用量增加而增加。红外谱图显示 ,氢键作用越强 ,弹性体力学性能越好     

助烧剂对无压烧结Si3N4力学性能的影响

研究了三种助烧剂MgO、Al2O3+AlN和Y2O3+AlN对1800℃×3h工艺下无压烧结Si3N4力学性能的影响情况。发现材料力学性能主要决定于助烧剂的种类,其次取决于含量。其Y2O3+AlN虽使最终生成的β-Si3N4长径比较小,线度尺寸最短,但最利于致密化,因而使材料力学性能最佳,添加量(质量分数)为12%Y2O3+6%AlN时,陶瓷的抗弯强度、断裂韧性和维氏硬度分别达到431.6MPa、5.10MPa*m1/2和14.52GPa。     

辐照对蜂窝夹层结构力学性能的影响

通过对一种碳纤维复合材料面板铝蜂窝夹层结构辐照前后力学性能的试验 ,得到了辐照影响该种蜂窝夹层结构力学性能的变化规律。在试验的基础上 ,讨论分析了空间辐照对碳纤维面板铝蜂窝夹层结构力学性能的影响机理。通过试验和比对 ,从中找出了具有一定普遍性的规律 ,提出了如何提高该蜂窝夹层结构抗空间辐照的研究方向。     

铸造镁稀土合金研究现状及其在航空发动机领域应用展望

镁稀土合金密度低、比强度与比刚度高、耐热性能好、阻尼减振性优良,将其应用到航空发动机部件能实现装备减重、系统降噪,大幅提升飞行器的载重量和机动性能.首先对铸造镁稀土合金分类进行了介绍,阐述了不同镁稀土合金的强韧化机制;系统总结了镁稀土合金的各类铸造成型工艺并分析了其对合金组织性能的影响;然后归纳了现有航空发动机适航标准...