A constitutive model coupling damage and material anisotropy for wide stress triaxiality

A constitutive model that can describe the damage evolution of anisotropic metal sheets during the complex forming processes which experience wide stress triaxiality history is essential to accurately predict the deformation and rupture behaviors of the processes. In this study, a modified Lemaitre damage criterion which couples with the anisotropic Barlat 89 yield function is established. The effects of stress triaxiality, Lode parameter and shear stress on damage accumulation are considered in the constitutive model. The model is numerically implemented and applied to fracture prediction in tensile tests with different stress triaxialities and a complex deformation process with wide stress triaxiality history. The good consistency of predictions and experiments indicates that the modified Lemaitre damage model has excellent fracture prediction ability. Finally, the accuracy of the model is analyzed and discussed.     

Advances and trends in plastic forming technologies for welded tubes

With the implementation of environmental protection, sustainable development and conservation-oriented policies, components and parts of thin-walled welded tubes have gained increasing application in the aircraft and automotive industries because of their advantages: easily achieving forming and manufacturing process at low cost and in a short time. The current research on welded tube plastic forming is mainly concentrated on tube internal high-pressure forming, tube bending forming, and tube spinning forming. The focuses are on the material properties and characterization of welded tubes, finite element modeling for welded tube forming, and inhomogeneous deformation behavior and the mechanism and rules of deformation coordination in welded tube plastic forming. This paper summarizes the research progress in welded tube plastic forming from these aspects. Finally, with a focus on the urgent demand of the aviation, aerospace and automotive industries for high-strength and light-weight tubes, this paper discusses the development trends and challenges in the theory and technology of welded tube plastic forming in the future. Among them,laser tailor-welded technology will find application in the manufacture of high-strength steel tubes.Tube-end forming technology, such as tube flaring and flanging technology, will expand its application in welded tubes. Therefore, future studies will focus on the FE modeling regarding how to consider effects of welding on residual stresses, welding distortions and microstructure, the inhomogeneous deformation and coordination mechanism of the plastic forming process of tailor-welded tubes, and some end-forming processes of welded tubes, and more comprehensive research on the forming mechanism and limit of welded tubes.     

A review of topology optimization for additive manufacturing: Status and challenges

Topology optimization was developed as an advanced structural design methodology to generate innovative lightweight and high-performance configurations that are difficult to obtain with conventional ideas. Additive manufacturing is an advanced manufacturing technique building as-designed structures via layer-by-layer joining material, providing an alternative pattern for complex components. The integration of topology optimization and additive manufacturing can make the most of their advantages and potentials, and has wide application prospects in modern manufacturing. This article reviews the main content and applications of the research on the integration of topology optimization and additive manufacturing in recent years, including multi-scale or hierarchical structural optimization design and topology optimization considering additive manufacturing constraints. Meanwhile, some challenges of structural design approaches for additive manufacturing are discussed, such as the performance characterization and scale effects of additively manufactured lattice structures, the anisotropy and fatigue performance of additively manufactured material, and additively manufactured functionally graded material issues, etc. It is shown that in the research of topology optimization for additive manufacturing, the integration of material, structure, process and performance is important to pursue high-performance, multi-functional and lightweight production. This article provides a reference for further related research and aerospace applications.     

2219铝合金搅拌摩擦焊接头缺陷补焊

对2219铝合金搅拌摩擦焊接头中出现的未焊透和孔洞缺陷进行一次、二次搅拌摩擦补焊实验。结果表明：在合适的补焊工艺参数下,可有效消除接头原有缺陷,获得成形美观,性能良好的接头;随补焊次数的增加,接头软化区域显著增加;含有上述两种缺陷接头一次补焊后拉伸性能显著提高,二次补焊接头相比于一次补焊接头拉伸性能有所降低;含有缺陷的原始接头拉伸时均于缺陷处起裂导致接头塑性较低,补焊后接头都断裂于后退侧热影响区与热机影响区交界处,呈韧性断裂模式。     

Design and performance of a vacuum-UV simulator for material testing under space conditions

This paper describes the construction and performance of a VUV-simulator that has been designed to study degradation of materials under space conditions. It is part of the Complex Irradiation Facility at DLR in Bremen, Germany, that has been built for testing of material under irradiation in the complete UV-range as well as under proton and electron irradiation. Presently available UV-sources used for material tests do not allow the irradiation with wavelengths smaller than about 115 nm where common Deuterium lamps show an intensity cut-off. The VUV-simulator generates radiation by excitation of a gas-flow with an electron beam. The intensity of the radiation can be varied by manipulating the gas-flow and/or the electron beam.     

基于改进深度学习模型的焊缝缺陷检测算法

针对传统深度学习模型在进行焊缝缺陷检测时对小缺陷目标检测效果不理想问题,提出基于改进深度学习Faster RCNN模型的焊缝缺陷检测算法,算法通过多层特征网络提取多尺度特征图并共同作用于模型后续环节,以充分利用模型中的低层特征,增加细节信息;改进模型的区域生成网络,加入多种滑动窗口,从而优化了模型锚点的长宽比设置,提高检测能力。实验表明,改进Faster RCNN模型取得最优的缺陷检测结果,对于小缺陷目标仍取得较好的检测精度,从而验证了算法的有效性。     

基于知识图谱和自动机器学习的软件缺陷预测

不稳定和召回率低效的软件缺陷预测模型难以在行业领域应用,为解决稳定和高效各项性能评价指标的软件缺陷预测模型在工程实践应用的问题,提出了一种基于知识图谱和自动化机器学习的软件缺陷预测方法AutoKGGAS,首先获取软件缺陷预测模型数据,对知识建模、知识获取、知识融合、知识储存与知识计算等知识图谱构建技术研究,实现知识图谱...     

纳米Sn-Zn-Fe复合氧化物气敏材料的研制

本文采用纳米材料制备技术（共沉淀法）,制备了十二种Ｓｎ－Ｚｎ－Ｆｅ复合氧化物气敏材料,将其制成元件后,进一步测试了气敏性能。结果发现其敏感度比用ＳｎＯ２、ＺｎＯ和Ｆｅ３Ｏ４机械混合制得的烧结元件大为提高,且有较好的选择性。     

针对异物夹杂类缺陷的双道偏置补焊方法

异物夹杂类缺陷是搅拌摩擦焊接过程中一类典型缺陷。一旦发生该类缺陷,只有对焊缝进行挖排来去除异物后,才能实施补焊。针对挖排造成焊缝材料缺失,现有的方法是通过熔焊或赛填固体颗粒来进行填充。上述方法不仅会在焊缝中引入有异于母材的材料,而且工艺过程繁琐。特别是熔焊的焊接热会对补焊区域周围的母材造成影响,从而造成补焊接头强度的削弱。针对现有补焊方法的不足,本文提出一种双道偏置补焊方法,实施过程简便,可实现等强度补焊。经试验证明,该方法可获得与原始焊缝具有相等强度的补焊焊缝。     

基于旋转坐标系转轴振动信号的滚动轴承故障诊断方法

实验验证了基于旋转坐标系转轴振动信号的滚动轴承局部故障诊断方法.建立起滚动轴承故障实验台, 采用压电晶体加速度传感器测取转轴的振动.通过滚动轴承内环、外环、滚动体和保持架四种典型故障的实验分析结果, 证明了该方法的可行性, 并发现转轴振动信号的传递路径相对简单, 对轴承内环、滚动体和保持架早期微小故障的发现与诊断可能是有利的.