数控加工零件热场分布的虚拟仿真

利用有限差分法对金属零件在数控机械加工过程产生热量的分布进行了数值分析,为计算金属零件热应力变形提供基础,是虚拟制造中机械加工工艺过程规划虚拟仿真的一种新方法。     

展成电解加工整体叶轮扭曲叶片中的间隙分析

叙述了展成电解加工整体叶轮扭曲叶片中间隙的计算方法,并讨论了工件和阴极各运动速度对间隙的影响。     

闭合等角转位法的测量精确度

闭合等角转位法广泛地应用于传感器旋转式圆度测量仪、工作台旋转式圆度测量仪或精密轴系的径向、轴向及其综合误差的测量。对闭合等角转位法的测量精确度做了详细的理论分析和实验验证,并提出了正确确定其采样点数的方法。     

变目标方位角导引法

研究一种用于近程弹道式地－地弹的导引法，它是借用空－空弹常值目标方位角导引法的概念，把它改变成按弹道设计需要而变化的目标方位角导引法，去攻击地面固定目标，它有减小气动阻力，提高命中相对精度的优点，称它为变目标方位角导引法。     

镍基单晶高温合金DD6气膜孔热机械疲劳试验

涡轮冷却叶片气膜孔边存在大应力梯度,且服役时承受交变的机械载荷和热载荷,热机械疲劳（TMF）是其主要失效模式。通过开展带气膜孔和不带气膜孔的薄壁圆管试件TMF试验研究了气膜孔对镍基单晶高温合金TMF寿命的影响。结果表明最大循环应力在300~500 MPa应力范围内,循环应力幅值与镍基单晶高温合金TMF寿命呈现良好的对数线性关系,且气膜孔导致镍基单晶高温合金TMF寿命下降可达82.5%。继而完成了横向取向分别为〈010〉、〈110〉方向的气膜孔模拟件试验,结果表明气膜孔取向为〈110〉时寿命最短,仅为〈010〉取向的40.0%。最后开展了不同制孔工艺下的气膜孔模拟件试验,结果表明激光制孔气膜孔模拟试件寿命仅为电液束制孔气膜孔模拟试件的54.0%。气膜孔模拟件断口分析表明:TMF裂纹均萌生于气膜孔边,源区氧化严重;裂纹沿着大致与气膜孔边垂直的方向扩展。      

Prediction of cutting forces in flank milling of parts with non-developable ruled surfaces

Predicting the cutting forces required for five-axis flank milling is a challenging task due to the difficulties involved in determining the Undeformed Chip Thickness(UCT) and CutterWorkpiece Engagement(CWE). To solve these problems, this paper presents a new mechanistic cutting force model based on the geometrical analysis of a flank milling process. In the model,the part feature and corresponding cutting location data are taken as input information. The UCT considering cutter runout is calculated according to the instantaneous feed rate of the element cutting edges. A solid-discrete-based method is used to precisely and efficiently identify the CWE between the end mill and the surface being machined. Then, after calibrating the specific force coef-ficients, the mechanistic milling force can be obtained. During the validation process, two practical operations, three-axis flank milling of a vertical surface and five-axis flank milling of a nondevelopable ruled surface, are conducted. Comparisons between predicted and measured cutting forces demonstrate the reliability of the proposed cutting force model.     

基于地形匹配的高超声速飞行器初始定向偏差在线辨识方法

针对高超声速飞行器机动发射条件下自瞄准时间短、初始定向偏差大的问题,提出一种基于地形匹配的初始定向偏差在线辨识方法。以综合初始对准和姿态控制的惯性系统导航误差模型为分析基础,融合相邻两个地形匹配区两次地形匹配定位结果,建立了初始定向偏差在线辨识模型,并从惯性系统工具误差系数偏差和地形匹配定位误差两方面讨论了辨识模型的适应性。以美国高超声速飞行器CAV H为研究对象建立仿真环境,采用蒙特卡洛法检验初始定向偏差辨识效果。仿真结果表明,在地形匹配定位误差为173.88 m (3σ)情况下,初始定向剩余偏差平均值为8.42″,最大值为34.65″,能够有效提高惯性系统导航精度,并且有助于缩短发射准备时间、提高武器系统生存能力。     

无人机发展刍议

本文探讨影响无人机发展的主要因素,市场需求和技术推动,提出可借鉴的无人机发展经验。     

一种考虑复杂载荷和晶体取向相关性的镍基定向凝固合金疲劳寿命模型

针对镍基定向凝固高温合金疲劳寿命的晶体取向相关性,及定向凝固合金涡轮叶片使用过程中的复杂载荷问题,基于循环损伤累积(CDA)方法,引入方向函数修正,并综合考虑应力应变水平、应变比、保载时间及保载形式,建立了ω修正的CDA寿命预测方法。采用定向凝固高温合金DZ125的试验结果进行验证,预测结果与试验数据相比基本落在3倍分散带以内,显示出本文方法较好的适应性。     

Cutting force prediction for circular end milling process

A deduced cutting force prediction model for circular end milling process is presented in this paper. Traditional researches on cutting force model usually focus on linear milling process which does not meet other cutting conditions, especially for circular milling process. This paper presents an improved cutting force model for circular end milling process based on the typical linear milling force model. The curvature effects of tool path on chip thickness as well as entry and exit angles are analyzed, and the cutting force model of linear milling process is then corrected to fit circular end milling processes. Instantaneous cutting forces during circular end milling process are predicted according to the proposed model. The deduced cutting force model can be used for both linear and circular end milling processes. Finally, circular end milling experiments with constant and variable radial depth were carried out to verify the availability of the proposed method. Experiment results show that measured results and simulated results corresponds well with each other.