考虑区间叠加不确定间隙的空间可展机构动力学研究

本文建立了考虑不确定间隙空间可展机构动力学模型，通过对不确定间隙进行描述，结合传统接触模型提出含不确定区间间隙的接触力模型，并将其嵌入展开单元动力学模型，通过切比雪夫区间求解对含区间系统动力学模型进行求解，针对区间求解中启动阶段估计不准、区间叠加误差过大、区间整合的问题与展开单元叠加问题，提出了相适应的区间扩张、局部均值分解与瞬时叠加方法降低区间求解误差，并给出区间间隙累加下动力学响应边界。结果表明:区间间隙大小主要对系统运动精度产生较大影响，而区间间隙数量对系统运动稳定度影响较为严重。区间叠加方法相比于传统拟合方法可进一步提高空间可展机构预示精度，相较于传统拟合结果可提高7.74%。     

Design and analysis of a novel hybrid cooling method of high-speed high-power permanent magnet assisted synchronous reluctance starter/generator in aviation applications

To improve the heat dissipation performance, this paper proposes a novel hybrid cooling method for high-speed high-power Permanent Magnet assisted Synchronous Reluctance Starter/Generator (PMaSynR S/G) in aerospace applications. The hybrid cooling structure with oil circulation in the housing, oil spray at winding ends and rotor end surface is firstly proposed for the PMaSynR S/G. Then the accurate loss calculation of the PMaSynR S/G is proposed, which includes air gap friction loss under oil spray cooling, copper loss, stator and rotor core loss, permanent magnet eddy current loss and bearing loss. The parameter sensitivity analysis of the hybrid cooling structure is proposed, while the equivalent thermal network model of the PMaSynR S/G is established considering the uneven spraying at the winding ends. Finally, the effectiveness of the proposed hybrid cooling method is demonstrated on a 40 kW/24000 r/min PMaSynR S/G experimental platform.     

Review on residual stress and its effects on manufacturing of aluminium alloy structural panels with typical multi-processes

In the aerospace industry, integrated aluminium alloy plates and stiffened panels with high accuracy and performance attract significant interest. To manufacture these panels as integrity with high accuracy, multiple processes need to be utilised, such as machining, welding and forming. During the whole manufacturing chain, residual stresses can be generated and redistributed in the components among different processes. The residual stress would significantly affect the shapes and properties of the final products. Currently, these great effects are not well considered in the design and manufacturing processes. This paper aims to draw a general understanding of the residual stress generated in the pre-manufacturing processes and its effects on subsequent manufacturing processes. The mechanisms and distributions of residual stresses generated in typical pre-manufacturing processes of structural panels, including machining, welding and additive manufacturing (AM), are firstly summarised. The detailed effects of generated residual stresses on distortion and application properties in subsequent manufacturing processes are then concluded. In addition, current methods developed for the investigation of residual stress effect in multi-processes manufacturing are critically reviewed, including experimental, analytical, finite element (FE) and machine learning methods. Furthermore, the future development trend of methods for residual stress consideration and control in the design of manufacturing processes is summarised, providing comprehensive guidance to achieve the high accurate manufacturing of aluminium alloy structural components.