STM针尖-样品相互作用实验研究

研究了大气状态下应用扫描隧道显微镜(STM)对金薄膜和单晶硅材料进行了纳米级电场加工实验。分析了针尖和样品表面的相互作用机理,以及隧道间隙、隧道电流反馈、脉冲个数等因素对纳米点结构的加工产生的影响,并探讨了针尖磨损对纳米结构一致性的影响。     

Electrochemical machining of complex components of aero-engines: Developments,trends, and technological advances

Because of several advantages, such as no tool wear, independence on the mechanical properties of the material, and high machining efficiency, electrochemical machining (ECM) has become a viable method for machining components in numerous industrial applications, particularly in the manufacture of typical aero-engine components with complex structures fabricated from materials that are difficult to cut. This paper highlights the current developments, new trends, and technological advances of key factors of ECM, such as electrochemical dissolution characteristics of novel difficult to cut materials which are often used in aero-engine, numerical simulation of electrochemical process, design for the complex profile and structure of cathode tool, flow field simulation and design for uniform electrolyte flow, and innovation of electrochemical machining or hybrid methods which reflect the state of the art in academic and industrial research on electrochemical machining in aero-engine manufacturing.     

缝隙目标电磁散射特性试验

 通过对目标结构进行合理设计,可以在一定角域内显著减小雷达散射截面(RCS)。对飞行器表面常见锯齿缝隙的散射特性进行了研究。在微波暗室内对锯齿缝隙分别沿俯仰角变化、方位角变化的减缩效果进行测试。俯仰角变化时,锯齿缝隙有较好的减缩作用,以114°锯齿缝隙在试验中减缩效果最好。方位角变化时,对114°锯齿缝隙进行了多频段测试,并与相应直缝隙进行了对比研究,结果表明,通过选取合适的方位角角域,锯齿缝隙的减缩作用会随入射波频率的升高和仰角的增大而显著增强。结论可为高性能隐身飞行器外形隐身设计提供参考。     

复合材料机械加工技术简介

复合材料机械加工是复合材料制品生产工艺的一个重要环节。通常分为常规和非常规两类方法。常规方法简单、方便,但加工质量不高,易损坏加工件,刀具磨损快,而且难以加工形状复杂的工件。非常规方法虽然复杂些,但其加工质量高,刀具磨损小,能加工复杂形状的工件,容易监控,因此经济效益高。文中简要介绍这两类方法的特点和加工时应注意的事项。     

基于小孔投影面积的平面栅极间距测量方法

栅极间距是影响推力器离子束流的发散角、推力大小的关键参数,为了解决栅极组件在装配过程中栅极间距自动检测的技术难题,针对栅极孔径的特殊结构和光线传播的特性,建立了栅极间距和小孔面积的数学模型,提出了基于机器视觉的非接触式平面栅极间距检测方法并搭建试验平台。选取栅极中心孔位进行35次重复试验,该方法的标准差为12μm,具有较高的重复精度。精度验证试验结果表明,该系统精度高于±20μm,满足离子推力器装配过程中的栅极间距测量要求,在实际应用中有望替代现有人工检测方法。     

非线性结构气动伺服弹性稳定性分析

真实的气动伺服弹性系统通常都含有各种非线性因素,它们会对系统的特性带来不可忽略的影响.为此采用一种频域方法对带有间隙的非线性结构进行气动伺服弹性稳定性分析.在气动伺服弹性运动方程中,非线性的结构刚度通过描述函数法转化为准线性的等效刚度,然后采用线性控制理论中的Nyquist方法来判断气动伺服弹性系统的稳定性并计算稳定裕度.以某一飞机的带有扑动和旋转间隙的受控翼面为例进行了数值计算.结果表明,旋转间隙对系统的稳定性影响是主要的;旋转间隙越大,系统稳定裕度越小.      

某型飞机平尾间隙研究和改进

分析某型飞机平尾安装和使用过程中间隙问题产生的原因,探讨影响锥形衬套与平尾转轴、大轴承内圈之间间隙的因素,从理论上对平尾转轴的受力状况和安装间隙之间的关系进行了研究,找出现有飞机存在的问题并进行排故和处理,为后续飞机提出设计改进措施。     

An allowance allocation method based on dynamic approximation via online inspection data for deformation control of structural parts

Deformation resulting from residual stress has been a significant issue in machining. As allowance allocation can directly impact the residual stress on part deformation, it is essential for deformation control. However, it is difficult to adjust allowance allocation by traditional simulation methods based on residual stress, as the residual stress cannot be accurately measured or predicted, and many unexpected factors during machining process cannot be simulated accurately. Different from traditional methods, this paper proposes an allowance allocation method based on dynamic approximation via online inspection data for deformation control of structural parts. An Autoregressive Integrated Moving Average (ARIMA) model for dynamic allowance allocation is established so as to approach the minimum deformation, which is based on the in-process deformation inspection data during the alternative machining process of upside and downside. The effectiveness of the method is verified both by simulation cases and real machining experiments of aircraft structural parts, and the results show that part deformation can be significantly reduced.     

提高微细电解加工精度的研究

对影响微细电解加工精度的因素进行了详细的分析,提出了改善加工精度的方法,如以循环进刀代替直接进刀方式、采用脉冲加工电源、改善阴极的结构设计以及采用非线性电解液等。最后,结合实验对这些方法的可行性与有效性进行了验证。     

Vibration coupling effects and machining behavior of ultrasonic vibration plate device for creep-feed grinding of Inconel 718 nickel-based superalloy

Ultrasonic vibration-assisted grinding(UVAG) is an effective and promising method for machining of hard-to-cut materials. This article proposed an ultrasonic vibration plate device enabling the longitudinal full-wave and transverse half-wave(L2T1) vibration mode for UVAG.The characteristics of two-dimensional coupled vibration in different directions were analyzed on the basis of apparent elastic method and finite element method. Furthermore, a correction factor was applied to correct the freque...