Design of face-hobbed spiral bevel gears with reduced maximum tooth contact pressure and transmission errors

The aim of this study is to define optimal tooth modifications, introduced by appropriately chosen head-cutter geometry and machine tool setting, to simultaneously minimize tooth contact pressure and angular displacement error of the driven gear (transmission error) of face-hobbed spiral bevel gears. As a result of these modifications, the gear pair becomes mismatched, and a point contact replaces the theoretical line contact. In the applied loaded tooth contact analysis it is assumed that the point contact under load is spreading over a surface along the whole or part of the ’’potential’’ contact line. A computer program was developed to implement the formulation provided above. By using this program the influence of tooth modifications introduced by the variation in machine tool settings and in head cutter data on load and pressure distributions, transmission errors, and fillet stresses is investigated and discussed. The correlation between the ease-off obtained by pinion tooth modifications and the corresponding tooth contact pressure distribution is investigated and the obtained results are presented.     

缝式处理机匣轴向位置对压气机特性影响的机理

对轴向倾斜缝处理机匣轴向位置的改变如何影响轴流压气机性能进行了研究.试验与数值结果均表明三个轴向位置的处理机匣均扩宽压气机的稳定工作范围,轴向位置不变时扩稳效果最好,轴向位置后移时效果最差.同时轴向位置前移或后移使压气机等熵效率损害程度降低.通过详细地分析压气机内部流场表明:处理机匣轴向位置后移使叶顶机匣约1/3的轴向...     

Topological Studies of Three-dimensional Flows in a High Pressure Compressor Stator Blade Row without and with Boundary Layer Aspiration

This paper presents a numerical study of the flow topologies of three-dimensional (3D) flows in a high pressure compressor stator blade row without and with boundary layer aspiration on the hub wall. The stator blade is representative of the first stage operating under transonic inlet conditions and the blade design encourages development of highly complex 3D flows. The blade has a small tip clearance. The computational fluid dynamics (CFD) studies show progressive increase of hub corner stall with the increase in incidence. Aspiration is implemented on the hub wall via a slot in the corner between the hub wall and the suction surface. The CFD studies show aspiration to be sensitive to the suction flow rate; lower rate leads to very complex flow structures and increased level of losses whereas higher rate renders aspiration effective for control of hub corner separation. The flow topologies are studied by trace of skin friction lines on the walls. The nature of flow can be explained by the topological rules of closed separation. Furthermore, a deeper analysis is done for a particular case with advanced criterion to test the non-degeneracy of critical points in the flow field.     

压气机性能参数对积垢的敏感性分析

压气机工作过程中,叶片表面逐渐沉积了一层积垢,这将使压气机的压比、效率下降,降低发动机的输出功率。分别对积垢分布在叶片前缘、吸力面与压力面以及不同转速下的压气机性能参数进行了仿真计算,结果表明：压气机在不同污染程度和不同转速下,入口压差对积垢的变化都是比较敏感的,而且便于测量,不易受外界干扰,对估计压气机积垢的污染程度和确定压气机清洗时机具有指导意义。     

静叶吸气对某轴流压气机裕度影响的研究

运用Numeca CFD对某大弯度叶栅和某轴流压气机流动进行数值模拟,为减小由于边界层分离而带来的损失,拓宽稳定工作范围,提出叶片吸力面表面开缝抽气方案.综合研究开缝位置、开缝长度、及吸气量大小对流动分离结构和裕度的影响.结果表明通过静子叶片上边界层抽气引出分离区域的低能量气流,可以明显的改善气动性能,分离得到很好的抑制,稳定工作裕度得到了提高.      

Aerodynamic Design and Analysis of a Low-reaction Axial Compressor Stage

There is introduced a new low-reaction, highly-loaded axial compressor design concept which is coupled with boundary layer suction method. The characteristic features of the concept are made clear through its comparison with the MIT boundary layer suction compressor. Also are pointed out the potential applications of this concept as well as its key technological problems. Based on this concept, a single-stage, low-reaction and low-speed axial compressor is constructed in association with analysis and computation of boundary layer suction on vanes with the aid of a three-dimensional numerical approach. The results attest to the effectiveness of this way to control separation in blade cascades by the boundary layer suction and the feasibility of this proposed design concept.     

双级离心压气机回流器流动特点分析

设计了高负荷的双级离心压气机回流器,采用数值模拟的方法,分析了回流器内部主要流动结构,及其流动机理.基于对流动机理的认识,进一步对比分析了进口流场,叶片数,负荷分布形式对回流器流动结构和性能的影响.结果表明,改善进口流场、增加叶片数能够抑制回流器内部的二次流,增加回流器出口流场均匀性;负荷分布形式对回流器流动结构和性能影响较大,前加载的负荷分布形式能够得到更好的性能.     

非轴对称处理机匣的周向处理范围的实验

为了解决传统处理机匣对压气机"扩稳降效"的现象,打破处理机匣结构的轴对称传统,并设计了5种不同周向分布范围的非轴对称处理机匣.实验结果显示压气机的稳定裕度随非轴对称处理机匣的周向处理槽数的增多而单调增加,而效率则随处理槽数的增多先增加后减小.当非轴对称处理机匣的周向处理范围为120°时,能使压气机的稳定裕度和效率均有所增加,起到"扩稳增效"的效果.初步分析其原因是非轴对称的机匣结构改变了压气机叶尖的非定常流动.      

三维扩压叶栅非定常流动机理研究的频谱分析

计算了三维直叶栅在不同攻角、不同马赫数下的流动情况,得到流场的非定常解,并进行了频谱分析,对叶栅非定常流动的流场结构和流动机理做了初步的探讨。分析计算结果表明:在来流均匀,定常边界条件下,叶栅内流动仍然表现出强烈的非定常性。分离区和尾迹中的流动,以旋涡的有规律周期性脱落为主要的运动形式。旋涡脱落的频率,随着攻角和马赫数的变化而变化:同马赫数下,攻角越大,频率越低;同攻角下,马赫数越高,频率越高。同时,在同一工况下,旋涡频率沿叶高呈非均匀分布,叶中区域频率相对低,靠近端壁区频率相对高。      

用CFD研究高压比离心叶轮内的二次流动

高压比离心压缩机正在喷气发动机和燃机中得到越来越多的应用。然而,人们对其流道内三维粘性流动的认识却非常有限。本文基于已经过实验数据确认的CFD结果,详细地分析和讨论了一种高压比离心叶轮内在近设计点的三维流场,以揭示其中激波与边界层相互作用和二次流动结构等的特征。