无切口连续拉深成形工艺分析及模具设计要点

阐述了无切口连续拉深成形的工艺分析思路和模具设计要点，并对实际生产中出现的问题进行了剖析，给出了解决问题的办法。     

A toolpath strategy for improving geometric accuracy in double-sided incremental sheet forming

The double-sided incremental forming (DSIF) improved the process flexibility compared to other incremental sheet forming (ISF) processes. Despite the flexible nature, it faces the challenge of low geometric precision like ISF variants. In this work, two strategies are used to overcome this. First, a novel method is employed to determine the optimal support tool location for improving geometric precision. In this method, the toolpath oriented the tools to each other systematically in the circumferential direction. Besides, it squeezed the sheet by the same amount at the point of interest. The impacts of various support tool positions in the circumferential direction are evaluated for geometric precision. The results demonstrate that the support tool should support the master tool within 10° to its local normal in the circumferential direction to improve the geometric accuracy. Second, a two-stage process reduced the geometric error of the part by incrementally accommodating the springback error by artificially increasing the step size for the second stage. With the optimal support tool position and two-stage DSIF, the geometric precision of the part has improved significantly. The proposed method is compared to the best DSIF toolpath strategies for geometric accuracy, surface roughness, forming time, and sheet thickness fluctuations using grey relational analysis (GRA). It outperforms the other toolpath strategies including single-stage DSIF, accumulative double-sided incremental forming (ADSIF), and two-stage mixed double sided incremental forming (MDSIF). Our approach can improve geometric precision in complex parts by successfully employing the support tool and managing the springback incrementally.     

高温TiAl合金热成形技术研究进展

γ-TiAl合金具有优异的高温性能,是航空发动机650~900℃服役温度区间的重要候选材料。在回顾TiAl合金发展过程与应用现状的基础上,主要介绍了TiAl合金铸锭熔炼、铸造、包套等温锻造、包套热挤压等热加工技术的研究进展,提出了TiAl合金低成本近净成形技术面临的机遇和挑战。     

Lunar laser topography by LALT on board the KAGUYA lunar explorer – Operational history,new topographic data,peak height analysis of laser echo pulses

In this paper we review the lunar laser ranging conducted by the laser altimeter (LALT) on board the KAGUYA lunar explorer (2007–2009). Five aspects of LALT measurements are described: (1) General operational history, (2) Laser shot and data statistics, (3) Revisions to LALT topographic data, (4) Variations in laser output energy, and (5) Peak height analysis of laser echo pulses. LALT was able to range to the lunar surface despite some troubles with respect to laser output energy in the middle of the KAGUYA mission. The time series topographic data set was revised (Ver. 2) by incorporating new lunar gravity model based on KAGUYA and other historical lunar satellite’s orbit data, along with other improvements, for example by incorporating the accurate position of the laser collimator on board the KAGUYA; however, more than half of the acquired range data could not be converted properly due to problems with orbit accuracy during the extended phase of the mission. The spherical harmonic coefficients and the basic lunar figure parameters derived from LALT_LGT_TS agree very well with LRO-LOLA and the Chang’E-1 LAM model. It is possible that partial failure to the laser diode was responsible for the gradual degradation of laser power (0.835 mJ per million shots) and the rapid decrease that occurred over April 9–14, 2008. The laser power also proved to be extremely sensitive to the temperature of the laser oscillator. The peak height ratio – that is peak height telemetry data divided by calculated ratio – is about 19% on average using the mean slope and albedo data from LALT and Spectral Profiler on KAGUYA space craft, respectively, which suggests the performance of peak height measurement is more than 1/5 for more than 70 km altitude, if compared with calculated one. The peak height ratio may be better if we take the effect of small scale topography within a footprint into account.     

热塑性成形过程微观组织模拟研究新进展

金属在热塑性成形过程中微观组织发生晶粒形核、长大、相变、再结晶等一系列的复杂变化,直接影响加工过程与产品的机械性能。本文对目前应用在热成形微观组织演变模拟方面的主要模拟技术作了比较全面的评述,对比了不同微观组织模拟方法,总结了利用各种模拟技术所取得的最新研究成果。     

高精度低速回转台自动化检定方法与实现

介绍了一个由工业控制机和智能测量仪器组成的自动化检定系统，采用定角测时法，利用高精度光学棱体和激光测角技术，实现了对高精度低速回转台的自动化检定。阐述了自动化检定系统的组成、转速检定原理、软件设计和数据处理方法，并给出了实际应用的结果。     

Design and experiment of onboard laser time transfer in Chinese Beidou navigation satellites

High-precision time synchronization between satellites and ground stations plays the vital role in satellite navigation system. Laser time transfer (LTT) technology is widely recognized as the highest accuracy way to achieve time synchronization derived from satellite laser ranging (SLR) technology. Onboard LTT payload has been designed and developed by Shanghai Astronomical Observatory, and successfully applied to Chinese Beidou navigation satellites. By using the SLR system, with strictly controlling laser firing time and developing LTT data processing system on ground, the high precise onboard laser time transfer experiment has been first performed for satellite navigation system in the world. The clock difference and relative frequency difference between the ground hydrogen maser and space rubidium clocks have been obtained, with the precision of approximately 300 ps and relative frequency stability of 10E−14. This article describes the development of onboard LTT payload, introduces the principle, system composition, applications and LTT measuring results for Chinese satellite navigation system.     

Pulsed laser interactions with space debris: Target shape effects

Among the approaches to the proposed mitigation and remediation of the space debris problem is the de-orbiting of objects in low Earth orbit through irradiation by ground-based high-intensity pulsed lasers. Laser ablation of a thin surface layer causes target recoil, resulting in the depletion of orbital angular momentum and accelerated atmospheric re-entry. However, both the magnitude and direction of the recoil are shape dependent, a feature of the laser-based remediation concept that has received little attention. Since the development of a predictive capability is desirable, we have investigated the dynamical response to ablation of objects comprising a variety of shapes. We derive and demonstrate a simple analytical technique for calculating the ablation-driven transfer of linear momentum, emphasizing cases for which the recoil is not exclusively parallel to the incident beam. For the purposes of comparison and contrast, we examine one case of momentum transfer in the low-intensity regime, where photon pressure is the dominant momentum transfer mechanism, showing that shape and orientation effects influence the target response in a similar, but not identical, manner. We address the related problem of target spin and, by way of a few simple examples, show how ablation can alter the spin state of a target, which often has a pronounced effect on the recoil dynamics.     

精密钣金成形技术在航空制造领域的应用分析

介绍了钣金成形技术的发展和精密钣金成形技术的应用,并对精密钣金成形技术过程中的关键技术和发展方向进行了分析。