激光跟踪仪在某型飞机制造中的应用研究

阐述了激光跟踪仪组成、测量原理及误差补偿方法。利用激光跟踪仪分别在某型飞机后机身总装、大部件对接和质量检测工位构建了空间测量系统。实现了部件装配平台运动闭环控制,完成了飞机大部件预总装动态调姿引导,对飞机部件装配质量进行了定量监控,大幅度提高了飞机装配效率和质量。     

6061铝合金超薄壁弯管制造工艺及组织性能研究

通过单向拉伸试验建立了材料的本构方程,对6061铝合金板材半片拉深成形过程进行了有限元模拟,研究了摩擦系数与压边力对拉深成形结果的影响规律模拟结果表明:拉深成形时,应采用较大的压边力和较小的摩擦系数,以避免外管的外弧处易出现明显的起皱缺陷;基于模拟结果,进行了6061铝合金Φ202mm×1mm弯管半片拉深成形;最后对半片焊接后的超薄壁弯管进行了耐压爆破试验及关键部位微观组织分析.     

激光快速成形Inconel 718拉伸性能和ANSYS模拟分析研究

采用激光快速成形技术制成Inconel718材料，对其拉伸性能和微观组织进行分析。结果表明，其拉伸性能和微观组织均具有各向异性。采用ANSYS分析软件得出试样拉伸应力分布图，通过模拟数据与试验数据对比，两者应力-应变曲线得到很好吻合，为Inconel718材料复杂机械构件在研制阶段通过有限元分析提供设计依据。     

Creation of the new industry-standard space test of laser retroreflectors for the GNSS and LAGEOS

We built a new experimental apparatus (the “Satellite/lunar laser ranging Characterization Facility”, SCF) and created a new test procedure (the SCF-Test) to characterize and model the detailed thermal behavior and the optical performance of cube corner laser retroreflectors in space for industrial and scientific applications. The primary goal of these innovative tools is to provide critical design and diagnostic capabilities for Satellites Laser Ranging (SLR) to Galileo and other GNSS (Global Navigation Satellite System) constellations. The capability will allow us to optimize the design of GNSS laser retroreflector payloads to maximize ranging efficiency, to improve signal-to-noise conditions in daylight and to provide pre-launch validation of retroreflector performance under laboratory-simulated space conditions. Implementation of new retroreflector designs being studied will help to improve GNSS orbits, which will then increase the accuracy, stability, and distribution of the International Terrestrial Reference Frame (ITRF), to provide better definition of the geocenter (origin) and the scale (length unit).     

基于光电延时法的激光测距精度测试系统

介绍了一种激光测距精度测试系统,系统采用了光电延时模拟距离的原理,实现了对激光测距机测距范围（500～20 000）m内测距精度的测量。测试系统具有高测量精度、高分辨力、易操作、实用性强的特点。     

一种采用双视场星敏感器的飞行器姿态角快速、高精度测量方法

针对姿态经常机动的飞行器之间建立激光通信问题,研究了一种针对这种飞行器的姿态角高精度、快速测量新方法.这种姿态角测量方法采用一种由宽、窄两种视场组成的双视场星敏感器,并以0轨道飞行器应用为例进行了姿态角测量仿真:其中的宽视场用于识别北极星,窄视场用于跟踪北极星;通过对北极星方向矢量测量值与其理论值进行比较精确求出了偏航、俯仰和滚动三个姿态角.分析表明,姿态角的角分辨率小于1″;测量过程不需要耗时的星图数据库搜索,一帧图像就可以完成一次快速测量.     

Microstructure and mechanical properties of hybrid fabricated 1Cr12Ni2WMoVNb steel by laser melting deposition

 Laser melting deposition was carried out to deposit a 1Cr12Ni2WMoVNb steel bar on a wrought bar of same material. Room-temperature tensile properties of the hybrid fabricated 1Cr12Ni2WMoVNb steel sample were evaluated, and microstructure, fracture surface morphology, and hardness profile were analyzed by an optical microscope (OM), a scanning electron microscope (SEM), and a hardness tester. Results show that the hybrid fabricated 1Cr12Ni2WMoVNb steel sample consists of laser deposited zone, wrought substrate zone, and heat affected zone (HAZ) of the wrought substrate. The laser deposited zone has coarse columnar prior austenite grains and fine well-aligned dendritic structure, while the HAZ of the wrought substrate has equiaxed prior austenite grains which are notably finer than those in the wrought substrate zone. Besides, austenitic transformation mechanism of the HAZ of the wrought substrate is different from that of the laser deposited zone during the reheating period of the laser deposition, which determines the different prior austenite grain morphologies of the two zones. Microhardness values of both the laser deposited zone and the HAZ of the wrought substrate are higher than that of the wrought substrate zone. Tensile properties of the hybrid fabricated 1Cr12Ni2WMoVNb steel sample are comparable to those of the wrought bar, and fracture occurs in the wrought substrate zone during the tensile test.     

ALE-9开阵天线辐射柱故障分析

针对单脉冲二次雷达所使用的ALE-9开阵天线,研究了辐射柱故障对雷达水平波束的影响。通过分析发现雷达天线各辐射柱的状态对天线水平波束的影响是不同的。通过大量的计算找出影响水平波束形状的关键柱体,从而在实际中加以重点监测和维护。     

人工神经网络在板料拉深成形中的应用研究

在反向传播网络的基础上提出了一个圆筒件拉深成形的辅助工艺设计方案,对BP网络在拉深工艺中的应用进行了尝试。结果表明:该方法与传统的设计方法相比,计算工作量较少,可靠性好。     

薄膜传动带拉制成形工艺研究

结合加工技术实践,对薄膜传动带的拉制原理、加工方法、试验和检测、制造和应用中出现的一些明显纵向弯曲、骤断、试验和使用时发生的脱带、断带现象,进行了简要介绍和初步讨论,解决小型精密机械的传动问题。