抛物形喷管的激光推进能量相似律数值研究

针对吸气式抛物形喷管,通过辐射输运方程和流体力学方程联立求解,计算激光能量沉积过程中的爆轰波流场,并采用高温平衡气体模型计算后续的激波流场,得到了不同构形的喷管在不同条件下的冲量和冲量耦合系数。提炼了耦合多种影响因素的无量纲因子,讨论了入射激光能量和喷管构形对推进性能参数的影响,建立了抛物形喷管激光推进的能量相似律。结果表明:当顶点到出口最外侧点连线和对称轴的夹角固定时,冲量和冲量耦合系数随无量纲因子先增大后减小,在0.37附近取得极大值;当无量纲因子固定时,冲量和冲量耦合系数均随夹角增大而减小,冲量随入射激光能量增加而增大,冲量耦合系数受能量的影响程度很小。     

脉冲微推力器平均推力测量研究

平均推力测量是脉冲微推力器推进性能研究的关键问题之一。研究了在标准的周期性信号作用下,二阶系统的响应与输入之间的关系。在欠阻尼条件下,得到了系统稳态平均回复力等于平均推力的重要结论,仿真结果证实了结论。研究结果亦可应用于脉冲微推力器的总冲研究。     

车床飞刀梯形螺纹法的研究

传统车制梯形螺纹是工件旋转、车刀等速移动,形成螺旋线。本文介绍了采用车刀旋转、工件等速移动,从而形成梯形螺旋线的新方法,该方法扩展了普通车床加工范围,解决了大型件无法加工的难题。     

飞机蒙皮拉伸成形工艺参数优化

拉伸成形是飞机板金的基本成形方法。结合蒙皮拉伸成形常见的缺陷及影响因素,简述了最优化理论结合数值模拟优化工艺参数的必要性。以双曲度蒙皮为例,分析了产生回弹的机理和影响因素。采用正交试验设计建立响应曲面,序列二次规划和混合整数优化相结合的优化算法,以厚度减薄率为约束条件,对成形工艺参数预拉伸率进行优化,并对优化结果进行试验验证。结果表明优化拉形工艺参数后零件变形均匀程度提高,回弹减小了21.87%。     

数控蒙皮横拉机运动分析与仿真控制

进行了某数控蒙皮横拉机的机构分析,开发了机构运动反解软件.并在UG软件中进行了机构的运动建模与计算机仿真.运动反解与计算机仿真的相互验证,确定运动反解软件的准确性.实现了拉形过程有限元模拟与拉形机作动筒伸缩控制的结合,为该设备的精确控制及效能发挥提供了技术基础.      

反射器夹层面板精密成形原理

对高精度、大面积不可展双曲反射面的制造问题,提出了基于"离散钉模、真空负压、蜂窝夹层、应力释放、回弹补偿"的高精度反射面板成形原理;建立了四边自由面内多点约束的薄板大挠度弯曲解法及夹层板成形过程仿真模型,用于确定成形工艺参数;利用动力显式和静力隐式算法相结合的方法实现成形过程仿真;通过开缝和开槽方法释放面内压应力,确定了面板开缝和开槽方案;通过逆向修正离散模包络面,使其与成形模拟得到的夹层板型面误差最小,得到模具修正因子,补偿回弹误差.在此基础上开发了夹层板精密成形CAE系统.该方法制造的面板型面精度RMS达到25 μm以下,已成功地应用于多项大型紧缩场和毫米波天线的制造.      

钛合金锻造模拟成形技术发展现状

高温变形过程导致金属微观组织发生一系列演变,并决定了产品的力学性能。根据预定的工艺参数,模拟产品的热成形过程并预报其微观组织和力学性能,是钛合金锻造技术的未来发展趋势。     

稀土镁合金铸件表面微观缺陷形成机理及修复技术

VW63Z稀土镁合金铸件表面微观缺陷经过荧光检测的结果表现为"条状荧光"现象,当该缺陷出现在铸件非加工面时,由于无法经过机械加工去除将直接导致铸件报废.本文探究了铸件表面缺陷的微观组织及其形成机理,结果表明微观缺陷主要成分为稀土氧化物的双层氧化膜,其中部分存在夹杂物;金属液汇流导致表面微观缺陷更易形成.应用激光熔凝技术...     

Towards intelligent design optimization: Progress and challenge of design optimization theories and technologies for plastic forming

Plastic forming is one of enabling and fundamental technologies in advanced manufacturing chains. Design optimization is a critical way to improve the performance of the forming system, exploit the advantages of high productivity, high product quality, low production cost and short time to market and develop precise, accurate, green, and intelligent (smart) plastic forming technology. However, plastic forming is quite complicated, relating to multi-physics field coupling, multi-factor influence, multi-defect constraint, and triple nonlinear, etc., and the design optimization for plastic forming involves multi-objective, multi-parameter, multi-constraint, nonlinear, high-dimensionality, non-continuity, time-varying, and uncertainty, etc. Therefore, how to achieve accurate and efficient design optimization of products, equipment, tools/dies, and processing as well as materials characterization has always been the research frontier and focus in the field of engineering and manufacturing. In recent years, with the rapid development of computing science, data science and internet of things (IoT), the theories and technologies of design optimization have attracted more and more attention, and developed rapidly in forming process. Accordingly, this paper first introduced the framework of design optimization for plastic forming. Then, focusing on the key problems of design optimization, such as numerical model and optimization algorithm, this paper summarized the research progress on the development and application of the theories and technologies about design optimization in forming process, including deterministic and uncertain optimization. Moreover, the applicability of various modeling methods and optimization algorithms was elaborated in solving the design optimization problems of plastic forming. Finally, considering the development trends of forming technology, this paper discusses some challenges of design optimization that may need to be solved and faced in forming process.     

超塑成形/扩散连接止焊剂涂敷工艺优化

为实现钛合金超塑成形/扩散连接组合工艺零件精准制造,进行止焊剂涂敷工艺优化研究。传统止焊剂手工涂敷工艺涂敷质量差、精准度低,成形后扩散连接过渡区超标,零件表面阶差、缩沟问题经常出现。为实现止焊剂精准、快速涂敷,提出了对钛合金超塑成形/扩散连接成形前板料自动敷膜、激光刻形及止焊剂自动涂敷的新工艺思路。通过自动化手段,形成了一个较为优化的止焊剂涂敷工艺手段,止焊剂涂层厚度实现0.1mm精准可控,同时通过试验验证,以5x10-2/s~5 x10-4/s应变速率成功成形出满足要求的零件。