垂直下降状态下的旋翼三维流场数值模拟

应用激励盘模型,采用计算流体力学(CFD, Computational Fluid Dynamics)方法结合动量叶素理论,计算了旋翼在垂直下降时的流场特征与气动性能.计算过程中,旋翼载荷被描绘成沿桨盘径向分布、与当地流动参数相关的压力源项.在直角坐标系中,运用有限体积方法直接求解了定常不可压N-S(Navier-Stokes)方程,湍流模型为S-A(Spalart-Allmaras)一方程模型,重点使用诱导速度经验公式计算出了压力源项.旋翼流场模拟结果和性能预计结果同实验测量数据吻合较好,表明这种CFD方法可以有效地分析旋翼下降飞行时的空气流动特性,为进一步的涡环状态研究提供了参考.     

Application of an evolution strategy in planetary ephemeris modeling

Classical planetary ephemeris construction comprises three major steps which are to be performed iteratively: numerical integration of coupled equations of motion of a multi-body system (propagator step), reduction of observations (reduction step), and optimization of model parameters (adjustment step). In future, this approach may become challenged by further refinements in force modeling (e.g. inclusion of much more significant minor bodies than in the past), an ever-growing number of planetary observations (e.g. the vast amount of spacecraft tracking data), and big data issues in general. In order to circumvent the need for both the inversion of normal equation matrices and the determination of partial derivatives, and to prepare the ephemeris for applications apart from stand-alone solar-system planetary orbit calculations, here we propose an alternative ephemeris construction method. The main idea is to solve it as an optimization problem by straightforward direct evaluation of the whole set of mathematical formulas, rather than to solve it as an inverse problem with all its tacit mathematical assumptions and potential numerical difficulties. The usual gradient search is replaced by a stochastic search, namely an evolution strategy, the latter of which is perfect for the exploitation of parallel computing capabilities. Furthermore, this new approach allows for multi-criteria optimization and time-varying optima. These issues will become important in future once ephemeris construction is just one part of even larger optimization problems, e.g. the combined and consistent determination of a generalized physical state (orbit, size, shape, rotation, gravity, $\dots$) of celestial bodies (planets, satellites, asteroids, or comets), and/or if one seeks near real-time solutions. Here, we outline the general idea and exemplarily optimize high-correlated asteroidal ring model parameters (total mass and heliocentric radius), and individual asteroid masses, based on simulated observations.     

带螺纹塑件注射模设计及成型工艺

分析螺纹塑件的结构特点、工艺要求,介绍了基于拼合结构模外卸除螺纹型环的注射模结构以及工作过程,并且对ABS的注射成型工艺进行了分析。     

Effect of the protrusion shape on gas ingestion of two sealing structures

The windage loss caused by protrusion in a rotor–stator cavity has been studied in detail, and there are abundant fitting formulas that have been summarized to calculate the moment coefficients. Some other theorists have emphasized its effect on the sealing efficiency, proposing that installation of protrusion could alleviate gas ingestion. However, the protrusion shape which is an influential factor on the sealing efficiency has not been focused in previous research. Using the experimental method of measuring CO₂ volume fraction, cavity pressure, and power consumption, we investigated the effects of several typical protrusion shapes on various parameters for two sealing structures, in order to obtain the optimal shape. Results showed that a variation of the protrusion shape had little impact on the static pressure, but the total pressure and the sealing efficiency increased in different degrees. Furthermore, even though the hexagon shape resulted in the highest sealing efficiency, we observed that the drop shape had the best overall performance in all of the eight models, which could result in higher efficiency of the turbine cavity. The combination of a radial seal structure and protrusion could improve sealing efficiency better.     

膜盒式机械密封设计研究

基于膜盒式机械密封理论与经验,研究了膜盒式机械密封密封材料、密封结构、密封性能、密封比压、泄漏量等之间的关系.基于ANSYS有限元软件平台面-面接触分析模块Contact Pressure,仿真分析和计算了膜盒式静环组件在过盈配合压装条件下端面块应力、应变场分布与变形量之间的关系,得出了膜盒式机械密封密封材料选择、结构、静环组件、密封性能参数设计准则.在该准则中端面块过盈量选取范围为0.16-0.18 mm之间.采用该设计准则设计的膜盒式机械密封已经用于某战略弹道导弹武器系统用液体火箭发动机之中,该发动机已经通过了地面热试车考核.     

航空发动机薄壁W形封严环动模外压成形

液压成形是复杂薄壁零件制造的一种有效方法。针对某航空发动机的薄壁高温合金W形封严环构件,提出动模外压成形方法,并建立了有限元模型。基于数值模拟和工艺实验,分析了不同成形阶段的变形规律和压缩失稳的控制机理,在此基础上研究了毛坯成形区高度和型腔液压加载路径等关键工艺参数对零件成形结果的影响,探讨了成形过程中环向失稳起皱、型面不对称、材料堆叠等失效形式,提出了优化的参数。结果表明,提出的工艺方法可实现W形封严环的整体精确成形,采用优化的毛坯成形区高度和液压加载路径可获得成形精度较高、表面平滑无褶皱的试件。     

环形动力吸振器进行转子振动控制的实验

对环形动力吸振器在转子振动控制中的应用进行了实验研究,基于单圆盘转子模型和振动特征,设计了一种安置于轴承上的对分式环形动力吸振器.吸振器可以安装在两轴承间任意位置,不改变原有支撑结构,不影响转子动力特性.建立了转子吸振器减振实验台,对转子经过临界转速时的振动进行了实验,结果表明吸振器能有效降低转子经过临界转速时70%以上的振动.增加吸振器质量,可以精确调节吸振器固有频率,并拓宽减振频带.实验研究了吸振器安装位置与减振效果的关系,结果表明在转子振幅较大区域,减振效果较好.对比了不同数量吸振器在转子不平衡振动下的减振效果,结果表明安装2个吸振器的减振效果要好于单独1个作用时.      

Numerical investigation of full scale coaxial main rotor aerodynamics in hover and vertical descent

The original free vortex wake model was used for numerical investigation. Calculation of the aerodynamic characteristics in hover and vertical descent modes in the range of vertical descent speed of 0–30 m/s including the Vortex Ring State (VRS) area was performed. The calculations were carried out under the condition of variable blade pitch angle values providing a fixed time-average thrust value. Visualization data of free vortex wake shapes, flow structures, and velocity fields were obtained and analyzed. The time-dependences of the rotor’s thrust and torque coefficients were obtained and analyzed. The obtained data allows determining the boundaries of the VRS area by various criteria such as rotor thrust and torque pulsations, growth of rotor power consumption relative to the hover, growth of rotor induced velocities relative to the hover, and growth of the required rotor blade pitch angles values. The results of the study are compared with experimental and calculated data of other authors and can significantly supplement the available results of experimental and computational studies in this area.     

U-E密封设计研究

基于ABAQUS平台建立了发动机燃气摇摆装置——推力室对接法兰处用U-E密封有限元模型,采用ABAQUS/Standard模块隐式算法求解了U-E密封与法兰副相接触时,UE密封环结构参数;主、副密封唇压缩量发生变化时,压缩量与密封环等效Mises应力、塑性应变和接触压强之间的关系等。由此得到了U-E密封材料选择准则与密封结构设计准则,采用该设计准则设计、制造的U-E密封通过了37.5 MPa液压强度和25 MPa高压气密试验。试验结果表明:U-E密封设计准则正确、合理、适用,密封性能满足使用要求。