弹用涡喷发动机润滑油系统动密封结构研究

论述了某弹用涡喷发动机动密封结构工作原理及泄漏失效形式，对润滑系统的动密封结构进行了密封元件的研制，配合零件间隙的设计和台架模拟的试验研究，掌握了该发动机动密封的磨损机理，台架试验结果证明了其动密封结构设计的合理性。     

谐振式光纤陀螺单边信号检测方法的研究

热致偏振耦合噪声、背向散射噪声和非线性克尔噪声等因素严重制约了谐振式光纤陀螺的发展，降低噪声的影响对提高谐振式光纤陀螺的精度具有重要的研究意义。本文设计了一种双环腔谐振式光纤陀螺结构，并通过理论分析热致偏振噪声对谐振曲线的影响，提出了一种新的信号检测方法。该检测方法可以判断出谐振曲线受偏振噪声影响小的一边，并利用单边检测方法降低偏振噪声对陀螺精度的影响，双环腔结构也可以有效抑制背向散射噪声。仿真分析表明，在温度变化0.002℃时，检测的归一化幅值误差由0.2261降低到0.0327，单边检测方法可以明显地降低偏振波动噪声带来的影响。     

标准环规测量不确定度分析

介绍标准环规的测量不确定度的分析方法,有助于《标准环规检定规程ＪＪＧ８９４－９５》的实行,同时也有助于测量不确定度的推行。     

指尖密封泄漏特性数值计算与试验研究

为了研究不同压差和转速下指尖密封的泄漏特性,建立了CFD多孔介质数值计算模型,计算分析了某型航空发动机指尖密封泄漏特性。为有效验证数值计算模型的有效性,进行了一定压差、转速工况下指尖密封泄漏特性试验。针对压差和转子离心膨胀导致的多孔介质参数改变,根据试验结果对计算方法进行了分析,引入了压差修正系数C_k和离心膨胀修正系数k,并对修正系数进行了确定及验证。结果表明,未引入压差修正系数C_k和离心膨胀修正系数k时,计算得到的指尖密封泄漏特性与试验值会随着压差和转速的增加而偏离;引入压差修正系数C_k和离心膨胀修正系数k后,计算结果与试验值一致,未随着压差和转速的增加而偏离,最大偏差小于11%,平均偏差小于6%。     

精密石墨零件的研磨

介绍了以石墨Ｍ１０６Ｈ为材料的密封环的研磨加工,重点介绍了研具,研磨剂及工艺步骤。     

航空发动机薄壁W形封严环动模外压成形

液压成形是复杂薄壁零件制造的一种有效方法。针对某航空发动机的薄壁高温合金W形封严环构件,提出动模外压成形方法,并建立了有限元模型。基于数值模拟和工艺实验,分析了不同成形阶段的变形规律和压缩失稳的控制机理,在此基础上研究了毛坯成形区高度和型腔液压加载路径等关键工艺参数对零件成形结果的影响,探讨了成形过程中环向失稳起皱、型面不对称、材料堆叠等失效形式,提出了优化的参数。结果表明,提出的工艺方法可实现W形封严环的整体精确成形,采用优化的毛坯成形区高度和液压加载路径可获得成形精度较高、表面平滑无褶皱的试件。     

环形动力吸振器进行转子振动控制的实验

对环形动力吸振器在转子振动控制中的应用进行了实验研究,基于单圆盘转子模型和振动特征,设计了一种安置于轴承上的对分式环形动力吸振器.吸振器可以安装在两轴承间任意位置,不改变原有支撑结构,不影响转子动力特性.建立了转子吸振器减振实验台,对转子经过临界转速时的振动进行了实验,结果表明吸振器能有效降低转子经过临界转速时70%以上的振动.增加吸振器质量,可以精确调节吸振器固有频率,并拓宽减振频带.实验研究了吸振器安装位置与减振效果的关系,结果表明在转子振幅较大区域,减振效果较好.对比了不同数量吸振器在转子不平衡振动下的减振效果,结果表明安装2个吸振器的减振效果要好于单独1个作用时.      

Numerical investigation of full scale coaxial main rotor aerodynamics in hover and vertical descent

The original free vortex wake model was used for numerical investigation. Calculation of the aerodynamic characteristics in hover and vertical descent modes in the range of vertical descent speed of 0–30 m/s including the Vortex Ring State (VRS) area was performed. The calculations were carried out under the condition of variable blade pitch angle values providing a fixed time-average thrust value. Visualization data of free vortex wake shapes, flow structures, and velocity fields were obtained and analyzed. The time-dependences of the rotor’s thrust and torque coefficients were obtained and analyzed. The obtained data allows determining the boundaries of the VRS area by various criteria such as rotor thrust and torque pulsations, growth of rotor power consumption relative to the hover, growth of rotor induced velocities relative to the hover, and growth of the required rotor blade pitch angles values. The results of the study are compared with experimental and calculated data of other authors and can significantly supplement the available results of experimental and computational studies in this area.     

柔片式密封数值计算及性能分析

针对高速转子柔片式密封系统,建立了密封区域流场的数学模型,采用一种修正的压力耦合方程组的半隐式方法(Semi-Implicit Method for Pressure-Linked Equations Revised, SIMPLER)算法和有限差分法对数学模型进行数值求解,构建了柔片式密封性能分析程序,得到密封系统的压力场分布、速度场分布及泄漏量等,研究了不同结构参数和工况参数对密封性能的影响.分析结果表明:泄漏量随密封压差的增大呈线性增长趋势,而随转子转速的增大略有减小;增加柔片宽度、减小柔片长度、减小前/背板-转子间距均对降低密封系统的泄漏量有益,而柔片安装角度的变化则对密封系统的泄漏量影响不明显.基于流场的结果,柔片和转子的动力学响应将被研究.      

Microstructure evolution and mechanical anisotropy of M50 steel ball bearing rings during multi-stage hot forging

This study aimed to explore the evolution of flow lines and microstructures of M50-steel bearing ring and the anisotropy of its tensile mechanical properties after Multi-Stage Hot Forging (MSHF) and subsequent spheroidizing annealing (MSHFA). To this end, the present study mainly employed stereo microscopy, Optical Metallurgical Microscopy (OMM), Scanning Electron Microscopy (SEM), and Electron Backscatter Diffraction (EBSD) to characterize and analyze the workpiece at each processing stage of MSHF while performing microhardness measurement and uniaxial tensile experiment to test and analyze the mechanical properties of the workpiece. Macro-structure observation showed that the simulation results of flow lines at each stage were consistent with the experimental results. Microscopic observation showed that, after MSHF, deformation gradually became less significant along the outward radial direction of the bearing ring. After MSHFA, the microstructures of the bearing ring became uniform, whereas primary carbides did not dissolve. The mechanical properties were better in the axial direction (AD) than in the radial (RD) and circumferential directions (CD) after MSHF due to the smaller grain width. After MSHFA, the mechanical properties in the ADs and CDs were better than those in the RDs, which was due to the large cross-sectional area of carbides along the flow-line direction.