燃气轮机气路测量参数的模糊智能选择

针对燃气轮机气路性能的监测诊断需求,基于气路小偏差分析得到的影响系数矩阵,首先从测量参数选择的相关性要求出发,应用模糊聚类分析方法得到了要求数目的目标聚类;进一步从参数选择的敏感性等要求出发,通过模糊综合评价方法从多元素聚类中筛选出了各自的代表测量参数,从而实现了燃气轮机气路测量参数的模糊智能选择.实例表明:利用模糊聚类分析方法可直接实现测量参数的相关性选择,并可以方便可靠地根据目标要求选择合理的测量参数组合,利用模糊综合评价方法的测量参数的敏感性选择更为有效可靠.     

VPTIG焊接机器人在铝合金贮箱箱底生产中的应用

简要介绍了焊接机器人系统结构特征,采用VPTIG单面焊双面成型技术进行2A14铝合金焊接试验,获得良好的焊接接头性能,总结出可靠的工艺控制方法.并应用于铝合金贮箱箱底的生产中,产品焊缝经过RT探伤、液压气密试验、氦质谱检漏等检测方法,各项技术指标满足设计要求.     

反射激波作用下重气柱界面演化的PIV研究

在水平激波管中采用PIV方法研究了反射激波作用下SF6重气柱界面的发展演化。采用射流方法形成SF6无膜气柱界面,并以乙二醇作为示踪粒子。利用连续激光片光源结合高速摄影相机对流场进行显示,得到了反射激波作用下SF6气柱界面的发展过程。结果表明,入射激波的冲击会在界面上产生反向旋转的涡环结构,而反射激波的作用会在界面上产生与初始涡环旋转方向相反的次级涡环结构。此外,对反射激波作用后的流场图像进行PIV后处理,获得了流场连续的速度场和涡量场。获得的环量与已有的理论模型进行比较,取得了较好的一致性,也验证了本文实验方法的可行性。     

TB3-117型发动机Ⅲ、Ⅳ级涡轮导向器的焊接修复

对TB3-117型发动机Ⅲ、Ⅳ级涡轮导向器在使用过程中出现的密集裂纹故障进行了焊接修复研究。重点研究微观组织状态对材料焊接性能的影响,以此为基础,解决材料的脆化问题,完成了Ⅲ、Ⅳ级涡轮导向器零件的密集裂纹修复工作。焊接修复的零件均已装机使用,使用一个翻修周期之后,故障率和故障情况与新零件的状况一致。     

新型可调引射器焊接变形控制及利用方法

为了保证可调引射器运动机构的灵活性,根据其结构特点,采用胀胎结合胀块的定位方法减小筒体变形,合理布局连杆座和耳座位置以利用焊接残余变形,在胀块上安装与连杆座相应的垫块,减小由焊接连杆座引起的凹陷变形,保证了组合件的顺利安装;同时根据同步环摆动的特点,确定同步环灵活摆动的角向位置,有效地满足了可调引射器的机构运动要求.试验结果表明:可调引射器调节片工作时能够保证打开和关闭2个位置的稳固,未发生构件失效等问题,其可靠性初步满足装机要求.     

焊接方式对铝合金搅拌摩擦焊T 型接头性能的影响

采用4种规格的搅拌头进行了2A70-T6铝合金T型接头搅拌摩擦焊试验,并对焊缝横截面进行了观察以及焊缝抗拉强度的测试.结果表明:焊缝中前进侧熔合过渡区的金属变形比返回侧剧烈,焊缝断裂往往发生在前进侧;在相同的焊接参数下,单道焊缝的焊核宽度与抗拉强度随着搅拌针直径的增大而增大,但增大的幅度较小,并列焊的焊缝抗拉强度仅为单道焊缝的93％左右;为了获取相同宽度的焊核,采用加粗搅拌针单道焊比并列焊更具有优势.     

双层板激光焊接/ 超塑成形数值模拟及工艺研究

选取TC4 钛合金四层板加强结构中双层板为研究对象,采用激光穿透焊接工艺代替传统超塑成

形/ 扩散连接(SPF/ DB)工艺中涂止焊剂连接。借助ABAQUS 有限元分析软件对超塑成形过程进行分析,得到

优化的压力-时间(p-t)曲线,作为双层板超塑成形过程的气压加载曲线,进行实验验证。结果表明:成形后零

件壁厚分布均匀,焊缝处无撕裂现象,与有限元模拟结果保持一致;用此新工艺代替传统SPF/ DB 工艺中的止

焊剂具有可行性。

     

Dynamic modeling and simulation of a pressurized system used in flight vehicle

For a typical pressurized system with a novel dual-stage gas pressure reducing regulator, a system model is established with modular models of various typical components. The simulation study on the whole working period shows that the general trends and magnitudes of simulation curves are in agreement with experimental measured curves. As the key component in the pressurized system, the regulator is studied by a series of numerical simulations to reveal the influences of various structure parameters on its stability. Furthermore, the variable ranges which can guarantee the stability of regulator and system are obtained to provide guidance for design. The modeling and analysis approach can be applied to other systems and components.     

GH4169铸锭中夹杂物的类型及分布规律

高温合金中夹杂物是影响合金冶金质量和使用性能的主要因素。采用三联冶炼工艺对GH4169合金进行冶炼，并利用配有能谱仪的扫描电镜系统研究了VAR铸锭边缘及顶端区域夹杂物类型与分布的变化情况，为夹杂物的进一步控制提供参考。结果表明，在横向方向上，随试样所在位置远离铸锭边缘，夹杂物的平均尺寸由3.15 μm递减至2.58 μm，其数量密度由2 291 N/mm²（N代表夹杂物个数）降低至1 429 N/mm²；在纵向方向上，随试样所在位置远离铸锭顶端，夹杂物的平均尺寸由3.47 μm递减至2.84 μm，其数量密度由1 453 N/mm²降低至904 N/mm²，而合金中均包含5种类型的夹杂物，其类型与试样所在位置无关。最终，本实验初步判定φ508 mm的GH4169铸锭较为合适的车削量与切头量分别为30~40 mm和110~120 mm。     

Exploration life support technology challenges for the Crew Exploration Vehicle and future human missions

As NASA implements the U.S. Space Exploration Policy, life support systems must be provided for an expanding sequence of exploration missions. NASA has implemented effective life support for Apollo, the Space Shuttle, and the International Space Station (ISS) and continues to develop advanced systems. This paper provides an overview of life support requirements, previously implemented systems, and new technologies being developed by the Exploration Life Support Project for the Orion Crew Exploration Vehicle (CEV) and Lunar Outpost and future Mars missions. The two contrasting practical approaches to providing space life support are (1) open loop direct supply of atmosphere, water, and food, and (2) physicochemical regeneration of air and water with direct supply of food. Open loop direct supply of air and water is cost effective for short missions, but recycling oxygen and water saves costly launch mass on longer missions. Because of the short CEV mission durations, the CEV life support system will be open loop as in Apollo and Space Shuttle. New life support technologies for CEV that address identified shortcomings of existing systems are discussed. Because both ISS and Lunar Outpost have a planned 10-year operational life, the Lunar Outpost life support system should be regenerative like that for ISS and it could utilize technologies similar to ISS. The Lunar Outpost life support system, however, should be extensively redesigned to reduce mass, power, and volume, to improve reliability and incorporate lessons learned, and to take advantage of technology advances over the last 20 years. The Lunar Outpost design could also take advantage of partial gravity and lunar resources.