考虑表面加工状态的粉末盘低循环疲劳寿命分析

分析了表面加工状态对疲劳性能的影响,建立了基于Manson Coffin公式考虑表面加工状态的低循环疲劳寿命分析方法。分析不考虑与考虑表面加工状态某FGH96粉末合金盘的低循环疲劳寿命,分析结果表明:表面加工状态对低循环疲劳寿命的影响程度为30%～40%。完成了某FGH96粉末合金盘的低循环疲劳寿命试验,试验结果表明:不考虑表面加工状态的预测寿命分散度大,考虑表面加工状态的预测寿命分散度小。      

含硼燃料在细管内点火燃烧特性的实验研究

为了获得适用于微推进器的含硼燃料的改进配方,利用热重分析实验台、激光点火实验台和电感耦合等离子体发射光谱仪,进行了氧/燃比和草酸对含硼燃料在微小圆管中火焰形貌、点火延迟时间、燃烧时间、燃烧剧烈程度、燃速和燃烧效率等点火燃烧性能的影响研究。实验结果显示:无草酸的样品,氧/燃比越大,硼的点火延迟时间越小,燃尽率越高;但燃速和燃烧剧烈程度越小。添加草酸后,硼的点火性能和燃尽率明显提高,比添加草酸前的点火延迟时间减小了545~595ms,燃尽率增大了31.41%~32.67%。     

Metal/N_2O粉末火箭发动机实验研究

采用气压驱动供粉方式,开展了Metal/N2O火箭发动机点火实验。通过分析活塞位移及燃烧室压强振荡,研究了两相流动特性。根据液滴燃烧模型,分析了燃烧室压强、颗粒滞留时间、氧燃比等因素对发动机燃烧效率的影响。通过以上研究,验证了此种发动机的优良性能。结果表明,输送管路中固相浓度脉动幅度在颗粒粒径40μm、两相流空隙率97%、氮气流动速度27 m/s情况下小于±0.36%;Mg/N2O实验平均特征速度效率在燃烧室压强0.5 MPa情况下高达96.4%,Al/N2O实验在燃烧室0.91 MPa情况下燃烧效率达到88.5%;提高燃烧室压强、颗粒滞留时间,可提高燃烧效率,但氧燃比对燃烧效率影响较为复杂。     

锆英石对纳米SiO2多孔绝热材料绝热性能的影响

降低红外辐射传热是解决纳米SiO2多孔绝热材料高温绝热性能差的关键。本文探讨了锆英石作为红外遮光剂对纳米SiO2多孔绝热材料绝热性能的影响。结果表明:微米级锆英石的引入,可大幅降低红外辐射传热,显著提高材料高温绝热性能,当掺加35%锆英石时,可将材料500℃时热导率从0.119W/(m·K)降低至0.053W/(m·K)。同时对锆英石的红外遮光机理进行了探讨和分析。     

置氢钛合金粉末模压成形-烧结改性机理

采用置氢TC4钛合金粉末模压成形+保护气氛下烧结工艺,研究了置氢TC4合金粉末模压成形-烧结后合金的组织性能的变化规律,提出了采用置氢钛合金粉末成形与钛合金热氢处理技术相结合的新工艺路线制备合金.结果表明:随着置氢量的增加和烧结温度的升高,置氢TC4合金粉末模压成形烧结体致密度均呈逐渐增高趋势;烧结体组织由明显的魏氏体...     

316L不锈钢粗粉注射成形工艺的研究

对平均粒度为30μm的316L不锈钢粗粉进行了注射成形。采用正交试验法,以生坯三点抗弯强度和生坯密度作为依据,研究了注射参数对生坯质量的影响;优选出适宜316L不锈钢粗粉的脱脂工艺及烧结工艺;烧结试件得到了理想的力学性能,抗拉强度630MPa,屈服强度280MPa,延伸率52%,硬度69.5HRB,并评价了其耐蚀性。     

粉末冶金Ti-6Al-4V固溶时效热处理工艺研究

对采用热等静压工艺制备的粉末Ti-6Al-4V合金的固溶时效热处理工艺进行了研究,探讨了不同的固溶温度、时效温度及时效时间对该合金材料力学性能的影响。结果表明,当固溶时效工艺为935℃ 36min 水淬、470℃ 6h 空冷时,该合金材料的综合力学性能较佳,这说明固溶时效热处理参数的合理选择对于进一步地提高Ti-6Al-4V粉末冶金件的力学性能起着重要作用。     

A Novel Processing Route for Ni-doped Alumina Composites

Alumina-based composites containing 0-15wt% Ni metallic phase were produced by hot press-sintering Ni-coated alumina pow-ders. The Ni-coated alumina powders were prepared by the aqueous heterogeneous precipitation of alumina micro-powders and nickel sulfate salt followed by reduction process. The microstructural features and dispersion of Ni phase in Ni-coated alumina powders and the subsequent alumina-Ni cermets were investigated using scanning electron microscope (SEM), X-ray diffractometer (XRD), and trans-mission electron microscope (TEM). The relative density of the hot press-sintered composites was measured with the Archimedes’ method while the fracture strength and the fracture toughness were defined with the three-point bending method and the mi-cro-indentation fracture method. In the formation of alumina-Ni cermets from sintered Ni-coated alumina powders, Ni phase to some extent limits the densification rate and stifles the coarsening and growing process of alumina grains. The Ni phase is found to be located at the interfaces and the triple-joint junctions of alumina grains which results into alteration of the fracture mode of alumina and its in-creased fracture strength and fracture toughness if compared with monolithic alumina.     

Preparation and Mechanical Properties of Glass Coats with High Temperature Radar Absorber

BaO-La2O3-B2O3 (BLB) glass, suitable to be used as a sealing between metals, was chosen to be the binder in preparing glass coats on the Ti-alloy substrate. The SiCN nano-powder was introduced as the filler for the absorbing coat because it is considered to be a good high temperature absorber. The effect of the coating temperature and coating time on the tensile strength of the glass coat was investigated and the proper coating parameters to get good mechanical properties were determined. In addition, the effects of the SiCN content on the tensile strength of the absorbing coat were also discussed. Results show that it is possible to prepare the glass coat using the BLB glass as a binder. That the coat formed at 730 ℃ for 30 min has the best tensile strength witnesses 730 ℃, 30 min to be the proper parameter to prepare the glass coat. The BLB glass coat without SiCN powder possesses good tensile strength and the introduc-tion of the SiCN absorber into the glass coat will lower the tensile strength. As the SiCN content increases, the tensile strength of the absorbing coat decreases, which could be attributed to the aggregation of SiCN in the coats.     

改变结构参数对旋流喷嘴内外两相流场的影响

针对一种超细粉体旋流分散喷嘴,在不同进气角度和出口锥角的条件下,采用雷诺应力湍流模型(RSM)并考虑气体的可压缩性,对喷嘴内部及出口附近的强旋、跨声速流场进行了模拟,同时结合离散相模型研究了1~10μm粒子的运动轨迹和质量浓度分布规律.结果显示:改变旋流喷嘴的进气角度对旋流强度和湍流强度影响不大,而出口锥角改变时,喷嘴内的旋流强度有明显变化;随着颗粒密度或出口锥角增大,或进气角度减小,旋流喷嘴内粒子的临界逃逸粒径相应减小;在喷嘴后方,颗粒相达到较好的扩散均匀性所需的掺混距离约为20倍喷嘴出口直径.