铝合金厚板时效成形回弹补偿算法

 时效成形是一种适用于飞机整体壁板零件制造的成形工艺,具有回弹量大的特点,因此需要在准确预测回弹量的基础上对模具型面进行修正,以消除回弹对成形精度的影响。本文提出了一种基于有限元计算驱动的适用于铝合金时效成形的模具型面迭代修正算法,并应用该算法进行了单曲率的圆柱面零件、双曲率的球面零件及马鞍形零件的修模计算分析。通过4次迭代计算,使圆柱面和球面零件成形误差减小到0.4 mm以内;通过5次迭代,使马鞍形零件除4个角部外,其余部位型面误差小于0.5 mm。证明了该回弹补偿算法具有计算精度高、收敛速度快的优点。     

Analysis of the brightness temperature features of the lunar surface using 37 GHz channel data from the Chang'E-2 microwave radiometer

Compared with other remote observations, brightness temperatures (T_B) derived from microwave emission measurements provide a unique means to characterize the physical properties of the lunar surface. Using Chang’E-2 microwave radiometer data, we produced 12 global T_B images of the lunar surface during a diurnal cycle with different local times separated by approximately 2?h. There are two types of remarkable T_B units on the lunar surface, the “hot regions” occurring during the lunar day in the lunar Maria regions and the “microwave cold spots” occurring during the nighttime typically related to young craters. Compared with their surroundings, the hot regions are much warmer during the lunar day and slightly colder at night, while the microwave cold spots are much colder during the lunar night and slightly warmer in the daytime. Moreover, the T_B heating and cooling rates of these two units are larger than others at the same average latitude where they are located during the lunar day, especially after sunrise and before sunset. The hot regions have a good agreement with the mare regions with high TiO₂ abundance. Besides, brightness temperatures in the lunar Maria correlate closely with their TiO₂ abundance. For most microwave cold spots, they agree with the young craters, and their brightness temperature distributions have a significant negative correlation with the lunar surface nighttime temperature and rock abundance.     

空间在轨环境下的30 cm离子推力器三栅极组件间距变化仿真分析

采用有限元仿真(FEM)与地面热平衡试验验证相结合的方法，计算并模拟了30 cm离子推力器处于在轨环境时，有、无主动热控对三栅极相对位移变化造成的影响，并对目前离子推力器设置的工作启动流程可能造成的打火风险进行了预估。结果显示：三栅极组件的热形变方向均为法向方向，且栅极中心区域的间距最小；在 -269 ℃ 在轨极限环境温度下，推力器在5 kW工作模式下温度平衡后的屏栅与加速栅最大热态间距为0.14 mm，加速栅和减速栅则已发生贴合；在受太阳辐照以及卫星帆板恒温边界的影响下，栅面最低初始温度为-102 ℃；当推力器主动热控保证温控点为20 ℃时，栅面最低启动温度为-25 ℃，且推力器工作8000 s后，屏栅与加速栅、加速栅与减速栅的最小间距分别稳定在0.25 mm和0.20 mm；当推力器主动热控保证温控点为50 ℃时，推力器工作9000 s后，屏栅与加速栅、加速栅和减速栅最小间距分别稳定在0.31 mm和0.30 mm，能够满足0.25 mm的栅极安全打火间距要求。     

Experimental study of flow field distribution over a generic cranked double delta wing

The flow fields over a generic cranked double delta wing were investigated. Pressure and velocity distributions were obtained using a Pitot tube and a hot wire anemometer. Two different leading edge shapes, namely ‘‘sharp" and ‘‘round", were applied to the wing. The wing had two sweep angles of 55° and 30°. The experiments were conducted in a closed circuit wind tunnel at velocity 20 m/s and angles of attack of 5°–20° with the step of 5°. The Reynolds number of the model was about 2 ×10~5 according to the root chord. A dual vortex structure was formed above the wing surface. A pressure drop occurred at the vortex core and the root mean square of the measured velocity increased at the core of the vortices, reflecting the instability of the flow in that region. The magnitude of power spectral density increased strongly in spanwise direction and had the maximum value at the vortex core. By increasing the angle of attack, the pressure drop increased and the vortices became wider; the vortices moved inboard along the wing, and away from the surface; the flow separation was initiated from the outer portion of the wing and developed to its inner part. The vortices of the wing of the sharp leading edge were stronger than those of the round one.     

复杂曲面逆向渐进成形方法的研究

复杂曲面逆向渐进成形的关键是如何确定渐进成形的运动轨迹。渐进成形的运动轨迹是按照成形件的等高线来进行加工的,传统的渐进成形是按照曲面已有的CAD模型,利用现有的后处理加工软件生成等高线加工轨迹进行加工。但由于复杂曲面没有已知的CAD模型或者已知的曲面方程,等高线图无法直接获得,因此,复杂曲面的逆向成形首先要解决等高线图的生成问题。本文通过对复杂曲面已知的离散点进行拟合获得曲面方程,从而得到逆向曲面的等高线图,并综合运用Java及MATLAB的编程优势对实物进行逆向CAD建模,由等高线图再编译成数控加工信息来完成复杂曲面的逆向渐进成形加工。文中给出了该方法的具体算法,并通过有限元数值模拟仿真实际曲面的逆向渐进成形验证了该方法的可行性。     

轧波胀形成形工艺应用研究

介绍了轧波成形+胀形的工艺过程、设备原理及技术改进.首先用轧波成形制出工件的大概形状,然后再用胀形工艺校圆.该成形方法不仅要求工装简单,而且成形精度较高,适用于旋转环形钣金零件.     

Inconel718十二角头螺栓制造工艺技术研究

介绍了Inconel 718十二角头螺栓的材料和结构特点,分析了关键制造加工技术,如热镦锻、热处理、滚压螺纹等,确定了合理的工艺参数,并对研制件的尺寸和性能进行了评估,结果表明工艺技术设计合理。     

Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods(chromium plating, TiAlN coating, surface polishing and nitriding treatment)were applied to the H13 surfaces. Taking the coefficient of friction(CoF) and the wear degree as evaluation indicators, the high-temperature tribological behavior of the surface modified H13 steel was experimentally investigated under different tribological conditions. The results of this study indicate that the tribological properties of the TiAlN coating under dry friction condition are better than the others for a wide range of temperature(from room temperature to 500 C), while there is little difference of tribological properties between different surface modifications under graphite lubricated condition, and the variation law of CoF with temperature under graphite lubricated is opposite to that under the dry friction.     

超塑成型/扩散连接钛合金气动面表面沟槽对其强刚度的影响分析

超塑成形/扩散连接是一种先进的钛合金制造技术,采用该技术,4层结构的钛合金产品表面存在沟槽问题,对某气动面表面沟槽的成因和对强刚度的影响进行了浅析,评估了表面沟槽对该产品强刚度的影响水平.     

增量成形研究进展

重点综述了新型增量成形技术中的4类典型成形工艺,即局部不均匀加载下板面内弯曲增量成形、单点增量成形、多点柔模成形、高速冷滚打成形就其成形原理、工艺、设备及研究现状等方面的研究成果,并提出了这类新型增量成形的研究方向.