Corrosion mechanism investigation of TiN/Ti coating and TC4 alloy for aircraft compressor application

It is imperative to develop multifunctional erosion and corrosion resistant coatings for compressor blades of aircraft engines in harsh environment. PVD (Physical Vapor Deposition) technology has the advances in processing erosion-resistant coatings; however, the performance of PVD coatings to combat corrosion depends on various coating defects. Determining and comparing the corrosion performances of PVD TiN/Ti coating and uncoated TC4 alloy was the main objective of present work. The 960 h salt spray corrosion and 116 h hot corrosion tests were conducted to simulate the grounding and working environments of the aircraft compressors. The corrosion mechanisms due to the coating defects such as pinhole, columnar boundary and large grain were analyzed based on the OM, Confocal microscope, electrochemical measurements, SEM, XRD and EDS results. Owing to the disordered state associated with the columnar boundary and the coating defect, nitrogen could be easily replaced by oxygen in the hot corrosion process, these structures were channels for fast diffusion of oxygen. Moreover, the Gibbs energy changes of Ti oxidation and TiN oxidation were thermodynamically calculated according to the working condition of aircraft compressors, and considerable research effort was focused on mapping out the phase diagram of Ti, TiN and high pressure gases. The findings of this research can provide insights into developing multifunctional coatings for future aircraft engines.     

致密金属零件的激光近形制造

介绍了激光近形制造系统的组成,分析了该技术的特点和应用场合,指出了目前存在的问题和解决办法.     

提高机载电子产品的可靠性——某告警系统的故障分析

介绍电子产品设计时元器件选用对系统可靠性的影响。结合实际案例,总结并强调在电子产品设计时的元器件选用应从质量等级入手,充分进行降额设计和热设计。阐明合理选用元器件是实现电子产品系统设计高可靠性水平的基础。     

Atmospheric response to a Hot SST Event in November 2006 as observed by the AIRS instrument

Using Atmospheric Infrared Sounder (AIRS) products of atmospheric temperature and geopotential height, we investigate the atmospheric response to HE0611, which was found and investigated by [Qin, H., Kawamura, H., Sakaida, F., Ando, K. A case study of the tropical Hot Event in November 2006 (HE0611) using a geostationary meteorological satellite and the TAO/TRITON mooring array. J. Geophys. Res. 113, C08045, doi: 10.1029/2007JC004640, 2008]. HE0611 was formed by connecting two very high SST areas, HE0611-East and HE0611-West. The period-mean atmosphere temperatures at levels of 925 and 850 hPa in HE0611-West are higher, by about 0.5 K, than those in WE0611-East while the atmospheric temperatures at middle to high levels (700–300 hPa) are higher in HE0611-East. The period-mean geopotential heights HE0611-East are much lower than those in HE0611-West for the levels from the surface to 400 hPa. The mean geopotential heights from 400 hPa to 200 hPa are higher in HE0611-East. In the middle and high layers over HE0611-West, the atmosphere temperatures gradually decrease from 7th to 17th, and then increase significantly. The increase in HE0611-East starts from 15th November, which is earlier than that of HE0611-West. The geopotential heights in the high layer of both the areas also show corresponding behaviors. The lagged atmospheric response in the western part is confirmed by the correlation analysis. It emerges that the atmospheric response to HE0611 is well organized and associated with deep convention in HE0611-East and subsidence in HE0611-West. These are also consistent with the HE0611 features and evolution revealed by earlier HE studies.     

模具约束条件对H96黄铜双脊矩形管E弯截面变形的影响

 双脊矩形管的绕弯成形受内外侧模具的共同约束,不同模具约束下管坯的受力不同,使得其截面变形情况也不相同,而截面变形严重地影响弯管件的成形质量和使用性能。因此,基于ABAQUS有限元平台建立了双脊矩形管E弯成形三维有限元模型,并通过实验验证了模型的可靠性。采用所建模型,研究了内外侧模具约束条件对双脊矩形管E弯截面变形的影响规律,发现当只有内腹板脊槽受约束时,内腹板脊槽的内缩变形可得到较好的控制,而其他部位的变形则有增大的趋势;当只有外腹板脊槽受约束时,内腹板脊槽宽度变形基本不发生变化,而其他部位的变形则有减小的趋势;当内外腹板脊槽均受约束时,可较好地控制双脊矩形管E弯过程中的截面变形。芯头个数对整管截面高度、宽度、外腹板脊槽宽度与两脊槽底部的间距的变形影响较大,但对内腹板脊槽宽度的变形影响不显著。     

NH－93型有机氟涂料的研究

采用国产含氟乳液为基料，研究了辅料的种类和用量，涂料的组成及工艺参数对涂膜性能的影响，提出了能获得良好涂膜的ＮＨ－９３型氟涂料的配方和成膜条件。     

Effect of wall suction on leading edge contamination

This paper is devoted to an experimental study of swept wing leading edge contamination by the turbulence emanating from the wing-wall junction. The main objective is to delay the contamination onset by applying surface suction along the attachment line. Two series of experiments are described; the first one was performed in a small wind tunnel at CERT ONERA, the second one was carried out in the F2 wind tunnel at Le Fauga Mauzac centre. Hot film measurements showed that leading edge contamination could be delayed up to very large Reynolds numbers. We also studied the behaviour of the relaminarized boundary layer downstream of the sucked region, along the span as well as in the chordwise direction.     

Experimental and numerical investigation on surface quality for two-point incremental sheet forming with interpolator

The unsatisfied surface quality seriously impedes the wide application of incremental sheet forming (ISF) in industrial field. As a novel approach, the interpolator method is a promising strategy to enhance the surface quality in ISF. However, the mechanism for the improvement of surface quality and the influence of interpolator properties on surface roughness are not well understood. In this paper, the influences of process variables (i.e. tool diameter, step size and thickness of interpolators) on the forming process (e.g. surface roughness, forming force and geometric error) are investigated through a systematic experimental approach of central composite design (CCD) in two-point incremental sheet forming (TPIF). It is obtained that the increase in thickness of interpolators decreases the surface roughness in direction vertical to the tool path while increases the surface roughness in direction horizontal to the tool path. Nevertheless, the combined influence between thickness of interpolators and process parameters (tool diameter and step size) is limited. Meanwhile, the placement of interpolator has little influence on the effective forming force of blank. In addition, the geometric error enlarges with the increase of step size and thickness of interpolator while decreases firstly and then increase with an increase in tool diameter. Finally, the influencing mechanism of the interpolator method on surface quality can be attributed to the decrease of the contact pressure due to the increase of contact area with the unchanged contact force. Meanwhile, the interpolator method eliminates the sliding friction on the surface of blank due to the stable relative position between the blank and the interpolator.     

热等静压对激光选区熔化成形GH4169合金持久性能的影响

采用激光选区熔化(SLM)成形技术制备了GH4169合金,运用金相显微镜(OM)、扫描电子显微镜(SEM)、电子背散射衍射(EBSD)和透射电镜(TEM)等分析手段分析了热等静压对SLM成形GH4169合金组织及持久性能的影响规律。结果表明:沉积态合金组织中,沿沉积方向的晶粒为柱状晶,晶粒内枝晶组织细小,枝晶间分布大量Laves相;热等静压处理可有效消除组织中气孔缺陷,溶解大部分Laves相,促使组织晶粒等轴化,并减少后续980℃固溶处理过程中δ相在晶内的析出;热等静压处理能提高合金的持久寿命,但会降低合金的持久塑性。     

防热结构的局部防热研究

对回收式返回器的分析结果表明,表面的突起物是防热结构局部过热的重要起因。分析了防热结构的局部过热现象,提出了一种局部防热结构设计分析方法。分析计算结果与地面试验和飞行结果进行了分析比较。