大面积覆铜多层印制板通孔焊接温度场仿真

为了提高型号产品中连接大面积覆铜的通孔元器件焊点的过锡率,进而提高焊点的可靠性,本文建立了四层大面积覆铜通孔焊焊接三维模型,研究添加温度补偿后的四层覆铜的印制板通孔焊接过程中的温度场分布,得出焊接温度对过锡率的影响规律。发现焊接温度350 ℃时通孔过锡量达到100%,这与实际焊接所有焊点过锡量均达到100%的结果一致。有限元温度仿真结果与热电偶测温结果吻合较好,表明该模型可以准确地模拟焊接过程中温度演化,可为大面积覆铜通孔焊点的手工焊接过程和焊接参数优化提供理论指导。     

电机绝缘系统在高频冲击下局部放电试验研究

高频冲击局部放电(PD)测试可以有效的检测电机绝缘系统的绝缘状态。根据传感器的不同,电机绝缘系统在高频冲击下PD测试方法主要有两种:高频电流传感器法和超高频天线法。试验表明:在高频冲击电压下,PD主要发生在冲击的上升沿和下降沿,在同一放电电压下,上升沿和下降沿的PD幅值较大;在风力发电机定子绝缘系统鉴别试验中,随着老化试验的进行,线圈的PD起始电压总体呈下降趋势。通过鉴别试验,可以确定绝缘系统的冲击电压绝缘等级及类型。     

分布式动力系统尾缘射流与边界层抽吸的数值分析

为研究带有边界层抽吸的分布式动力系统尾缘射流对机身气动性能及推进效率的影响,将机身简化为二维翼型,并加入尾缘射流及边界层抽吸的作用,利用数值模拟的手段来研究来流攻角、射流偏转角、边界层抽吸对推进效率及气动性能的影响,为分布式动力系统的设计与应用提供初步的建议.结果表明在中、小来流攻角(2°及0.6°)的情况下尾缘射流及边界层抽吸能够提高升阻比,推进效率可超过80%;而在大来流攻角(4°)情况下射流偏转角增大使翼型的阻力大幅上升,对气动性能和推进效率产生极为不利的影响.      

基于放大因子与Spalart-Allmaras湍流模型的转捩预测

为了验证放大因子输运方程与Spalart-Allmaras(S-A)湍流模型耦合对转捩现象的模拟精度,选取Schubauer and Klebanoff(S-K)平板、S809低速翼型、30p30n多段翼型以及复杂的三维HiLiftPW-1构型进行自由转捩计算,并将计算结果与实验进行比较分析,其中针对S809算例,还与Langtry-Menter(L-M)转捩模型进行了比较.算例结果表明:放大因子输运方程与S-A湍流模型的耦合能够较好的捕捉转捩位置以及转捩发展过程,对分离泡诱导的转捩的模拟相比L-M转捩模型更精确,转捩位置的捕捉精度提升了10%;对比实验,多段翼转捩位置的捕捉误差最大为6.5%;针对三维高升力增升构型,以实验作为参考,全湍流计算与考虑边界层转捩的对比显示考虑边界层转捩能够更加精确的模拟气动力系数,升力和表面摩擦阻力系数的模拟精度精度提升1%.      

二维喷管的初始流动

基于可压缩Navier-Stokes方程,采用大涡模拟方法与高精度混合WENO/TCD格式,对Ma=1.4的超声速平面射流初始流场进行了数值研究.数值结果清晰地描述了超声速平面射流初始流场的结构特征,包括主涡环与激波结构以及它们演变过程.因主涡环内存在涡导激波对,激波与涡相互作用加速射流剪切层失稳,使剪切层首次卷起形成小涡的位置出现在涡导激波对后,此与亚声速射流情况不同.小涡串卷起成后,相继与涡导激波对相互作用,使激波出现明显的变形并加速主涡环失稳.      

Recent active thermal management technologies for the development of energy-optimized aerospace vehicles in China

Recently, the development of modern vehicles has brought about aggressive integration and miniaturization of on-board electrical and electronic devices. It will lead to exponential growth in both the overall waste heat and heat flux to be dissipated to maintain the devices within a safe temperature range. However, both the total heat sinks aboard and the cooling capacity of currently utilized thermal control strategy are severely limited, which threatens the lifetime of the on-board equipment and even the entire flight system and shrink the vehicle’s flight time and range. Facing these thermal challenges, the USA proposed the program of “INVENT” to maximize utilities of the available heat sinks and enhance the cooling ability of thermal control strategies. Following the efforts done by the USA researchers, scientists in China fought their ways to develop thermal management technologies for Chinese advanced energy-optimized airplanes and spacecraft. This paper elaborates the available on-board heat sinks and aerospace thermal management systems using both active and passive technologies not confined to the technology in China. Subsequently, active thermal management technologies in China including fuel thermal management system, environment control system, non-fuel liquid cooling strategy are reviewed. At last, space thermal control technologies used in Chinese Space Station and Chang’e-3 and to be used in Chang’e-5 are introduced. Key issues to be solved are also identified, which could facilitate the development of aerospace thermal control techniques across the world.     

超声速尾迹-剪切流的混合增强

超声速条件下燃料和空气之间的高效混合是超然冲压发动机技术上的主要挑战。基于大涡模拟和流动稳定性分析,针对超声速尾迹-剪切流动开展了混合增强方法研究。尾迹的存在改变了混合层流动的速度剖面,对流动稳定性产生了重要影响,使混合层由三维最不稳定变为二维最不稳定,最不稳定扰动波频率和增长率增大。基于流动稳定性结果引入扰动的混合增强方式依然有效,根据稳定性结果设计了波纹隔板。数值结果表明：二维波纹壁引入的扰动未能增长,不具备混合强化效果,而三维波纹壁引入的扰动能够快速增长,具有混合强化效果,且波纹壁参数越接近最不稳定扰动波参数,混合强化效果越明显。     

Design of nanofluid-cooled heat sink using topology optimization

The paper presented topology optimization of 2D and 3D Nanofluid-Cooled Heat Sink (NCHS). The flow and heat transfer problem in the NCHS was treated as a single-phase nanofluid based convective heat transfer model. The temperature-dependent fluid properties were taken into account in the model due to the strong temperature-dependent features of nanofluids. An average temperature minimum problem was studied subject to the fluid area and energy dissipation constraints by using the density method. In the method, the design variable is updated according to the gradient information obtained by an adjoint based sensitivity analysis process. The effects of the energy dissipation constraint, temperature-dependent fluid properties and nanofluid characteristics on optimal configurations of NCHS were numerically investigated with following conclusions. Firstly, branched flow channels in the optimal configuration increased with the rise of the allowed energy dissipation. Secondly, temperature-dependent fluid properties were significant for obtaining the appropriate optimal results with best cooling performance. Thirdly, heat transfer performances of optimal configurations were enhanced by reducing the nanoparticle diameter or increasing the nanoparticle volume fraction. Fourthly, the optimal configuration for nanofluid had better cooling performance than that for its base fluid.     

Three dimensional temperature field in a conducting sphere due to an arbitrarily located split ring heating source

Thermal control of spacecrafts plays an important role in space missions. In the design stage the preliminary thermal analysis of the spacecraft requires an estimate of the conductive thermal resistance between the various spacecraft components. With this in mind, the fully three dimensional problem of determining the thermal field in a conducting sphere with an asymmetric split ring current carrying heating source is resolved in an analytical or almost analytical form, implying either a closed form solution or utmost expressions involving a simple numerical integration. This has immediate application for evaluation of thermal resistance in spacecrafts. Green's function integral techniques are used. Comparisons are made with series solutions and also with purely numerical solutions to contrast the simplicity and highlight the elegance of the present method. Parametric studies reveal expected behavior.     

Numerical investigation of the impact of asymmetric fuel injection on shock train characteristics

Numerical simulations are carried out to investigate the impact of asymmetric fuel injection on shock train characteristics using the commercial-code FLUENT. The asymmetry of fuel injection is examined by changing the fuel flow rates of the upper and lower wall fuel injectors. The numerical approach solves the two-dimensional Reynolds-averaged Navier–Stokes (RANS) equations, supplemented with a k-ω model of turbulence. As a result, different ways of fuel injections will always lead to shock train transitions, with the variations of shock train structure, strength and leading edge position. For symmetric fuel injection, the flowfield of the isolator is quite asymmetric with the boundary layer of the upper wall side developing much stronger than that of the lower wall, which is due to the heterogeneity of the incoming flow. Regarding to asymmetric fuel injection with more of lower wall side, though the pressures in the combustor are nearly the same, the first shock of the shock train converts between ‘Distinct symmetric X type shock’ and ‘Obscure and weaker asymmetric shock’ and the shock train leading edge moves upstream with the increase of the asymmetry level. With regard to asymmetric fuel injection with more of upper wall side, ‘incomplete asymmetric X type shock’ occurs and the shock train structures keep nearly the same with low level of fuel injection asymmetry. Unexpected results like unstart will happen when increasing the level of fuel injection asymmetry. And the isolator will come back to normal state by decreasing the differential of upper and lower wall sides fuel injections.