Cutting force model and damage formation mechanism in milling of 70wt% Si/Al composite

High-mass fraction silicon aluminium composite(Si/Al composite) has unique properties of high specific strength, low thermal expansion coefficient, excellent wear resistance and weldability. It has attracted many applications in terms of radar communication, aerospace and automobile industry. However, rapid tool wear resulted from high cutting force and hard abrasion, and damaged machined surfaces are the main problem in machining Si/Al composite. This work aims to reveal the mechanisms of milli...     

Interconnected Ni（OH）2 and polyether amine on carbon fiber surface for simultaneously improving interfacial adhesion of epoxy composites and electrochemical properties

Interconnected Ni（OH）₂ nanoflakes and polyether amine（PEA） were deposited on carbon fiber tows via a facial and effective process of chemical bath deposition and dip coating. Based on this, a win–win benefit of simultaneously improvements in interfacial shear strength（IFSS） of carbon fiber/epoxy composites and the electrochemical activity has been achieved. Compared with CF and CF-Ni（OH）₂ composites, the IFSS of CF-Ni（OH）₂-PEA/epoxy composite respectively increas...     

高超声速飞行器纵向飞行稳定域与迟滞分析

针对滑翔式高超声速飞行器纵向失稳问题,基于连续算法和分岔理论,求解并分析了特征点单参数分岔图、平衡分支的稳定性和突变点,得出在大迎角飞行时存在较为严重的失稳现象;最后分析了多吸引点和迟滞效应现象.研究结果表明,滑翔式高超声速飞行器在大迎角飞行时存在严重失稳、多吸引域和复杂迟滞运动.此结果在实现飞行器稳定飞行和控制器设计方面具有很好的参考价值.     

Flow field design and process stability in electrochemical machining of diamond holes

The metal grille, commonly composed of an amount of diamond holes, has been grow-ingly used as a key structure on stealth aircraft. Electrochemical machining (ECM) promises to be increasingly applied in aircraft manufacturing on the condition that process stability is guaranteed. In this work, a flow field model was designed to improve the process stability. This model is endowed with a variety of flow channel features, together with vibrating feeding modes. The flow field distribution on the bottom surface of the diamond hole was discussed and evaluated as well. The numerical results show that a short arc flow channel could significantly enhance the uniformity of electrolyte velocity distribution and a vibrating feeding of the cathode enables to reduce both fluctuations of the electrolyte velocity and pressure on the bottom surface of the diamond hole. Consequently, the flow field mutations were eliminated. It is verified from the experimental results that a short arc flow channel, when combined with vibrating feeding, is capable of improving machining localization and process stability markedly. What is more, the side gap on the bottom surface of the diamond hole could also be reduced by the abovementioned approach.     

Vibration suppression of thin-walled workpiece machining considering external damping properties based on magnetorheological fluids flexible fixture

Milling of the thin-walled workpiece in the aerospace industry is a critical process due to the high flexibility of the workpiece. In this paper, a flexible fixture based on the magnetorheological(MR) fluids is designed to investigate the regenerative chatter suppression during the machining.Based on the analysis of typical structural components in the aerospace industry, a general complex thin-walled workpiece with fixture and damping constraint can be equivalent as a rectangular cantilever beam. On the basis of the equivalent models, natural frequency and mode shape function of the thin-walled workpiece is obtained according to the Euler–Bernoulli beam assumptions. Then,the displacement response function of the bending vibration of the beam is represented by the product of all the mode shape function and the generalized coordinate. Furthermore, a dynamic equation of the workpiece-fixture system considering the external damping factor is proposed using the Lagrangian method in terms of all the mode shape function and the generalized coordinate, and the response of system under the dynamic cutting force is calculated to evaluate the stability of the milling process under damping control. Finally, the feasibility and effectiveness of the proposed approach are validated by the impact hammer experiments and several machining tests.     

整体叶盘数控砂带磨削技术及其试验

针对航空发动机整体叶盘结构复杂、材料难加工,铣削加工后粗糙度无法达到设计要求,铣削纹理明显,目前的手工抛光难以满足整体叶盘表面质量和型面精度要求的现状,提出了整体叶盘数控砂带磨削技术及其工艺试验。概述了整体叶盘砂带磨削研究进展,分别从新型砂带磨削技术和自适应砂带磨削技术等方面阐述了整体叶盘全型面数控砂带磨削技术。介绍了整体叶盘全型面数控砂带磨削试验装置及其数控磨削加工软件,利用该装置完成了4种不同级别的整体叶盘精密磨削加工试验。结果表明:整体叶盘磨削后,表面粗糙度小于0.4μm,型线精度小于0.05mm,同时型面精度一致性显著提高。     

挠性空间飞行器LQG模态控制系统的稳定性分析

本文利用反馈系统的小回路增益定理和泛函分析方法,对挠性空间飞行器LQG模态控制系统的稳定性进行了分析,给出了系统在剩余模态影响下保持稳定的充份条件,同时给出了系统输出在剩余模态影响下偏离理想输出值的误差估计。     

复合材料层合锥壳非线性稳定性的有限元分析

本文根据稳定性分析的前屈曲完全理论和修正型的Ｈａｈｎ－Ｔｓａｉ非线性本构关系，采用有限元法分析了复合材料层合回转壳的非线性稳定性，讨论了屈曲产壳体法向与面内支承条件和复合材料的横向和剪切非线性性能对壳体结构总体稳定性的影响，为工程结构设计者们提供了一些有益的参考意见。     

组合导航系统初始对准的稳定性分析及其控制

针对INS/GPS组合导航系统的初始对准问题 ,对该组合系统的稳定性进行了理论分析和仿真研究。理论分析表明 ,该系统是稳定的 ;仿真结果说明 ,载体在外部周期激励作用下 ,如系统采样频率选择不当 ,状态变量的估计结果也出现周期性的振荡 ;如果是外部随机脉冲激励 ,状态变量的估计结果则呈现随机性。对于外部周期激励 ,采用改变采样频率或适当的线性状态反馈 ,可以较好的避免状态变量估计结果的振荡 ,满足对估计结果的精度要求。     

表面张力贮箱推进剂管理装置流阻的计算

为了在设计卫星用表面张力贮箱时，正确地计算出推进剂管理装置中液体推进剂的流阻，根据液体的流动特性，研究了卫星用表面张力贮箱推进剂管理装置中推进剂在管道，筛网和一些局部流阻的计算方法，给出了各部分流阻的计算公式，据此实际计算了一个简单的推进剂管理装置，并和实验进行了比较，结果表明理论和实验较为符合。