基于模糊评价方法的航天器总装过程产品安全性评估模型研究

航天器在总装阶段发生的质量安全问题将会对航天器研制质量、进度、成本产生重大的影响。为提高航天器产品总装的安全风险控制能力,必须建立总装过程风险识别和安全防护的工程方法,对总装过程重要环节的安全性进行正确评价。通过运用模糊综合评价法与层次分析法构建航天器总装安全性评估模型,在专家打分的基础上,借助多级模糊综合判断和直接打分相接合的方法,分析确定各评价指标的权重,从而计算出关键活动的风险值。     

An improved procedure for manufacture of 3D tubes with springback concerned in flexible bending process

Three dimensional (3D) tubes, which possess the characteristics of space saving, lightweight and high strength, are widely used in many high-end industries such as aviation, aerospace, automobile and shipbuilding. However, when manufacturing a 3D tube in flexible bending process, springback is a big obstacle for improving the forming quality. In this paper, a new comprehensive strategy for springback control of 3D tubes is proposed. The strategy can be described as follows: (1) define the desired shape and manufacture shape; (2) optimize the manufacture shape using two tooling design methods (e.g. DA (displacement adjustment) method and B&T (bending and twisting) method presented in this paper); (3) make a discretization of the manufacture shape to acquire the optimized forming parameters. Additionally, experiment is implemented to validate the effectiveness of the new strategy. Results show that forming parameters acquired by the new strategy are partially effective. The new strategy also demonstrates that, during 3D tubes forming, the deviation caused by over-bent elements can be counteracted by the deficient-bent elements. This principle is helpful to reduce the difficulty of parameter determination in future.     

Whole-process modeling of titanium disc forming for gradient distributions of temperature and deformation

Gradient distributions of temperature and deformation (GDTD) are crucial for achieving dual-performance discs of titanium alloys which is required by the service environment of aeroengine. However, heating, cooling and deforming sequence in the whole process of the titanium disc forming, which leads to difficulties for achieving GDTD due to a lot of parameters. To solve this problem, a whole-process model of the titanium disc forming for GDTD has been established. In the model, heating and cooling via heat radiation, conduction and convection, and deforming by local loading with mold chilling are all considered. Experiments on heating and cooling as well as deforming were carried out by using a furnace and the Gleeble-3500 machine. The experimental data are used to determine thermal parameters and constitutive relations of the IMI834 titanium alloy, and then to verify the reliability of the model. Then the model was used to simulate the evolution rules of temperature and deformation of the titanium disc. The results show that the heating surface, furnace temperature, billet profile and loading rate play the core role for the control of GDTD, and thus a set of parameters were determined. Therefore, this work provides a base for developing a new forming technology of the dual-performance titanium discs with the approach of local heating and local loading.     

电液伺服加载系统数学模型的建立及有效性分析

讨论了电液伺服加载系统数学模型建立过程中的主要问题,结合正在使用中的一个被动式电液伺服气动力加载系统,给出了采用最小二乘法建立其数学模型的过程和结果,并从数学上证明了所建模型与被加载对象无关。     

动态模糊RBF神经网络焊接接头力学性能预测建模

建立动态模糊径向基神经网络RBF( Radial Basis Function,RBF)焊接接头力学性能预测模型,克服静态RBF和模糊神经网络( Fuzzy Neural Network,FNN)在结构辨识、动态样本训练及学习算法的不足。该模型的结构参数不再提前预设,在训练过程中动态自适应调整,适用动态样本数据学习,学习算法引入分级学习和模糊规则修剪策略,加速训练并使模型结构更加紧凑。利用三种厚度、不同工艺TC4钛合金TIG焊接试验数据对该模型进行仿真。结果表明：模型具有较高的预测精度,适用于预测焊接接头力学性能,为焊接过程在线控制开辟了新的途径。     

支持MBSE的系统全过程设计应用框架研究与实现

针对当前工程系统设计中需求和功能分析多基于文档,难以与物理模型交互进行系统整体仿真验证的问题,研究了基于模型的系统工程(MBSE)方法论和功能模型接口(FMI),提出了一种支持MBSE的系统全过程设计应用框架,并基于该框架设计了某型飞行器舵机伺服系统.结果表明,该框架能满足从需求、功能分析到物理仿真的全过程模型实现和联合仿真,提高了系统设计效率,降低了反复迭代次数,适用于大型、复杂系统的全过程设计建模与仿真.     

钛蜂窝体制备及压缩性能研究

采用融熔沉积快速成形法制备钛金属蜂窝结构材料,对粉浆制备、钛金属蜂窝结构蜡坯固化、脱蜡等工艺以及所制备的钛蜂窝体的压缩性能进行了研究.结果表明,采用融熔沉积快速成形可以制备钛金属蜂窝结构,工艺简单、尺寸可控,钛蜂窝结构的相对密度在9%～12.6%范围内,屈服强度和弹性模量的增加不大;相对密度超过12.6%后,屈服强度显著增加,但弹性模量增加的幅度不大.通过改变蜂窝体正六边形的边长或改变蜂窝体的壁厚均达到相同的相对密度条件下,蜂窝体的压缩强度差别不大,但对蜂窝体的弹性模量却有显著影响.     

A polytropic model for the solar wind

The solar wind fills the heliosphere and is the background medium in which coronal mass ejections propagate. A realistic modelling of the solar wind is therefore essential for space weather research and for reliable predictions. Although the solar wind is highly anisotropic, magnetohydrodynamic (MHD) models are able to reproduce the global, average solar wind characteristics rather well. The modern computer power makes it possible to perform full three dimensional (3D) simulations in domains extending beyond the Earth’s orbit, to include observationally driven boundary conditions, and to implement even more realistic physics in the equations. In general, MHD models for the solar wind often make use of additional source and sink terms in order to mimic the observed solar wind parameters and/or they hide the not-explicitly modelled physical processes in a reduced or variable adiabatic index. Even the models that try to take as much as possible physics into account, still need additional source terms and fine tuning of the parameters in order to produce realistic results. In this paper we present a new and simple polytropic model for the solar wind, incorporating data from the ACE spacecraft to set the model parameters. This approach allows to reproduce the different types of solar wind, where the simulated plasma variables are in good correspondence with the observed solar wind plasma near 1 AU.     

基于功能单元的分层诊断技术研究及在航天器中的应用

复杂系统多故障诊断的计算复杂性一直是一个难题。现给出了一种定性诊断模型:将功能单元引入到系统建模中并与结构抽象技术相结合构建分层诊断模型(SPS树)。推理时运用分层诊断策略及相关诊断定理,减少了多故障诊断的计算量,提高了效率。此方法在某卫星电源系统中得到了应用。证明该方法诊断速度快,诊断结果完备,可以实现对未知故障的诊断,适用于卫星这类复杂系统的多故障诊断。     

液体火箭发动机数字化仿真平台的设计与实现

液体火箭发动机是一种复杂的设备,测试其健康状况是一项昂贵且耗时的工作,需要进行大量的点火测试。针对液体火箭发动机模型复杂和不易建模等特点,提出了一种模块化建模方法,并以某大型液氧煤油发动机为例,搭建了仿真模型。为提高发动机维护效率和安全水平,设计并搭建了一种高效的实时数字化仿真平台,详细介绍了该仿真平台的硬件结构组成与开发流程,并对该平台操作系统的实时性、链路实时通讯可靠性以及数值方法的实时性进行了测试与分析。通过仿真,获得了该型号液体火箭发动机在不同工况条件下的压力、温度、流量、转速等多种类型参数的变化情况。结果表明,仿真数据与试车数据拟合程度较高,满足平台在软硬件层面的仿真可信度,具有良好的实时性和实用性。