Plastic wrinkling model and characteristics of shear enforced Ti-alloy thin-walled tubes under combination die constraints and differential temperature fields

Plastic wrinkling predictions and shear enforced wrinkling characteristics of Ti-alloy thin-walled tubes under combination die constraints have become key problems urgently in need of solutions in order to improve forming quality in their shear bending processes under differential temperature fields. To address this, a wrinkling wave function was developed by considering their shear bend deformation characteristics. Based on this wave function and the thin shell theory, an energy prediction model for this type of wrinkling was established. This model enables considera-tion of the effects of shear deformation zone ranges, material parameters, loading modes, and fric-tion coefficients between tube and dies on the minimum wrinkling energy. Tube wrinkling sensitive zones (WSZs) can be revealed by combining this wrinkling prediction model with a thermal-mechanical coupled finite element model for simulating these bending processes. The reliability of this wrinkling prediction model was verified, and an investigation into the tube wrinkling char-acteristics was carried out based on the experimental conditions. This found that the WSZs are located on either a single side or both sides of the maximum shear stress zone. When the friction coefficients between the tube and the various dies coincide, the WSZs are located on both sides. The larger the value of the tube inner corner radius and/or the smaller the value of the outer corner radius, the smaller the wrinkling probability. With an increase in the value of the moving die dis-placement, the wrinkling probability increases at first, and then decreases.     

Design and experimental performance verification of a thermal property test-bed for lunar drilling exploration

Chinese Chang'e lunar exploration project aims to collect and return subsurface lunar soil samples at a minimum penetration depth of 2 m in 2017. However, in contrast to those on the Earth, automated drilling and sampling missions on the Moon raise the risk of burning bits.Test-beds are required for testing the thermal properties of drill tools in a lunar environment. In this paper, a novel temperature measuring method based on thermocouples and a slip ring was proposed. Furthermore, a data acquisition system for a drilling process was designed. A vacuous,cryogenic, and anhydrous soil environment simulating the lunar surface was established. A drilling test-bed that can reach a depth of 2.2 m was developed. A control strategy based on online monitoring signals was proposed to improve the drilling performance. Vacuum and non-vacuum experiments were performed to test the temperature rising effect on drill tools. When compared with the non-vacuum experiment, the vacuum temperature rise resulted in a 12 °C increase. These experimental results provide significant support for Chinese lunar exploration missions.     

航空发动机钛火试验技术研究新进展

钛火是现代航空发动机典型的灾难性故障.针对高推重比发动机对钛火试验技术的迫切需求,系统开展了摩擦氧浓度法钛合金燃烧技术及理论研究,建立了阻燃性能评价方法和摩擦着火模型,阐明了阻燃钛合金的阻燃机理.在总结近期研究进展基础上,从钛火的演化规律、机理和防控三个层次,提出钛火试验技术及应用研究的思路和方向,即接近发动机气流环境的阻燃性能综合评价、发动机气流环境的阻燃性能预测模型和阻燃技术的试验验证.未来实现发动机钛火防控体系的科学构建,助推压气机“全钛化”和发动机推重比不断提高.     

浅析飞机烤箱冒烟原因及解决方案

以 B/E 厂家的431系列烤箱为例,分析深航机队中无水型烤箱冒烟的情况,结合一起典型事件通过电路分析确定烤箱冒烟的技术性成因,并提出了相应的解决方案。     

半球轴承批量检测夹具的设计及应用

三坐标测量机是快速自动测量设备,其装夹工件环节产生的准备时间对测量效率的影响远比手动量仪大.因此在批量轮番生产方式下采取有效措施,缩短测量准备时间,对提高产品检测效率具有重要意义.针对动压马达半球轴承成批轮番生产检测的任务特点,在分析检测流程、零件结构以及测量机工作特点的基础上,设计了由孔系基础板及专用定位、支承、紧固件组成的半球轴承批量检测夹具,实现了工件离线快速装夹、缩短了测量准备时间.通过实际应用证明了此方法的有效性.     

PLC与OP在综合测控系统的设计

基于可编程控制器(PLC)与操作员面板(OP)创新结合的平台,提供了一个安全可靠、实时操作和高效快捷的测量和控制系统,不仅扩展了PLC的功能,使其具有图形化、交互式工作界面的独立系统,而且大大减少了操作台上开关、按钮、仪表等的使用数量,使得编程和操作工作非常轻松舒适.提出了利用西门子S7-300系列PLC、OP构成的综合测控系统设计方案.设计了测控系统的组成、PLC和OP硬件结构及软件框图、操作面板组态画面以及主要监测功能,在实际的应用中提高了自动化测试程度及测试的数据精度和准确性,取得了良好的应用效果.     

光纤陀螺温度建模与补偿方法分析

通过光纤陀螺温度试验,分析了光纤陀螺的温度特性;理论上阐述了各项温度因素对光纤陀螺零偏的影响,并采用逐步回归分析的方法建立光纤陀螺零偏的温度数学模型。通过试验验证,采用该模型对光纤陀螺进行温度漂移的补偿,可以有效提高光纤陀螺的测量精度。     

某型号激光陀螺温度补偿技术的应用研究

温度是影响激光陀螺输出漂移的主要因素之一.在高精度的激光捷联惯导系统中,建立激光陀螺的温度误差模型具有十分重要的意义.在大量实验的基础上,研究了激光陀螺在不同环境温度下的漂移特性,提出了一种将静态温度模型与动态温度模型分开建模的方法.环境适应性实验验证该方法建立的温度补偿模型对于缓变温度环境与快速温变环境均适用.最后通过实际导航实验验证了该模型具有工程实用性.     

气氮调温器Y型喷嘴实验及数值研究

基于FLUENT软件离散相模型及气体助力雾化模型,采用欧拉-拉格朗日方法研究通过Y型喷嘴雾化液氮的雾化特性.由于液氮液滴的蒸发相变,与水相比喷雾锥角更清晰且明显减小,约为10°,喷雾距离缩短.分析喷嘴气液工作压力对液氮雾化索太尔平均直径（SMD）、液滴体积分数和数量分数的影响.结果表明：SMD沿喷射方向变化幅度极小;SMD主要受气相速度及气液比影响,气压低时气相速度影响较大,气压高时气液比影响较大;由于相变作用,液氮雾化粒径分布更为集中.数值研究Y型喷嘴用于不同流量需求的气氮调温器的调温效果,出口温度低于98K,进出口温差达到12K,且整个出口温差在±1K以内,能够实现精确控温要求.     

运载器飞行试验外、遥测数据管理系统（FDMS）的功能与设计

为航天运载器控制系统飞行试验外、遥测数据信息管理及数据处理而研制的一个大型智能化的计算机软件，为运载器飞行试验的结果分析及制导精度的鉴定工作提供了保障条件。