液体火箭发动机燃烧室工作过程仿真软件──CAFILRE的设计与实现

描述了液体火箭发动机燃烧室内喷雾燃烧与流动过程仿真软件CAFILRE(Combus-tion and Flow in Liquid Rocket Engine）的结构和功能。CAFILRE程序是采用模块化方法编制和发展的二维通用软件，具有模拟发动机燃烧室内推进剂雾化过程、液雾蒸发过程、湍流混合与燃烧过程的能力。用此软件可以对发动机内部进行详细的性能分析和参数优化。     

国外燃烧诊断技术的新进展

对近十几年来国外燃烧流场参数的非接触式激光光学诊断技术的进展作了简要回顾和评述。     

温度对接触热阻的影响

介绍了一种采用实验的方法研究温度对接触热阻的影响及所得到的结果。当多晶体固体表面相互接触时，随着接触面温度升高，接触热阻呈下降规律。产生这一现象的机理是由于当接触面温度变化时。接触表面的微观形状发生了变化。从而导致了接触热阻的变化。当多晶体固体表面相互接触时，对应同一宏观接触状况其微观接触状况却不尽相同。通过实验获得了接触热阻的变化范围和接触热阻随温度变化的数据带。实验中观察到温度使固体表面产生的变形有些能够恢复，有些则不能．本文提出了能否建立温度与变形、时间三者关系的假设，当固体接触表面温度较高时，还提出了一种研究接触热阻的方法。     

Improving Mode II delamination resistance of curved CFRP laminates by a Pre-Hole Z-pinning (PHZ) process

This paper presents an experimental investigation of the Mode II delamination resistance of curved CFRP laminates reinforced with Z-pins. A Pre-Hole Z-pinning (PHZ) process is developed to reduce the in-plane damage of the Z-pinned laminates. The microstructural observation of the Z-pinned laminate specimens indicates that the PHZ process can effectively decrease the defects including the Z-pin offset angle and the area of eyelet zone. The influences of the volume fraction and diameter of Z-pin on the fracture toughness and the delamination crack growth rate of the specimens under End Notch Flexure (ENF) loading are then determined experimentally. The test results show that Z-pin increases the interlayer stiffness of the laminate. The delamination crack growth rate is reduced with the increase of Z-pin diameter and volume fraction, and a reduction up to 40% is achieved compared with the specimens without pins. Furthermore, the Mode II fracture toughness is significantly improved with the increase of Z-pin volume fraction. When Z-pin volume fraction increases by 1%, the achieved fracture toughness is about 200% higher compared to the unpinned laminates.     

Design and examination of a turboprop inlet with scavenge duct

The inlet with scavenge duct is an important part of turboprop aircraft engine. This type of inlet normally has a complex shape, of which the design is challenging and directly affects the flow field quality of the engine entrance and thus the engine performance. In this paper, the parametric design method of a turboprop aircraft inlet with scavenge duct is established by extracting and controlling the transition law of the critical characteristic parameters. The inlet’s performance and internal flow characteristics are examined by wind-tunnel experiment and numerical simulation. The results indicate that a flow tendency of winding up on both sides is formed due to the induction of the inlet profile, as well as a vortex pair on the back side of the power output shaft. The vortex pair dominates the pressure distortion index on the Aerodynamic Interface Plane (AIP). In addition, with the increase of freestream angle of attack, the total-pressure recovery coefficient of the inlet increases gradually while the total pressure distortion index decreases slightly. On the basis of the experimental results under different working conditions, the parametric design method proposed in this paper is feasible.     

弯曲壁面流动分离及再附的尺度解析模拟

为准确预测弯曲壁面发生的流动分离及再附现象,基于模拟应力混合思想构建了新的RANS/LES混合框架,涡黏系数和湍动能耗散项中的长度尺度同步切换、涡解析区动态确定亚过滤尺度模型系数、采用混合过滤尺度匹配动态模型,并据此构造了k-ω基动态应力混合模型。首先利用槽道湍流检验了基准的亚过滤尺度模型和近壁RANS模型,前者解析获得了正确的湍流脉动近壁行为和相干结构,后者以很小代价捕捉到了雷诺应力分量的各向异性和松弛效应。随后利用周期性山算例考核了动态应力混合模型对分离再附湍流的预测精度,并与DDES,IDDES及SAS模型进行了对比。结果表明,三项改进使得动态应力混合模型具有近壁模拟能力且不存在对数律不匹配问题,涡解析能力优于DES类隐含的准代数模型,能够更好地捕捉压力梯度诱导的流动分离和再附,获得更为准确的壁面剪切应力、摩擦系数、压力系数、回流区,分离剪切层相干结构的分辨率更高。     

涡轮叶片内部微小V肋-凹陷涡复合冷却流动与传热数值模拟

为强化航空发动机涡轮叶片内冷通道传热性能,针对带有微小V肋-凹陷涡高效复合冷却结构矩形通道,采用Abe Kondoh Nagano （AKN） k-ε湍流模型数值模拟研究了肋高与凹陷深度组合对流动传热特性的影响机理。结果表明,当凹陷深度一定,复合结构的强化换热效果随肋高增加而增加,3mm肋高复合结构的传热相比纯凹陷提高了87.1%;当肋高一定,传热随凹陷深度增加先增强后基本保持不变,6mm深凹陷复合结构相比纯V肋提高了52.8%。通过在凹陷上游布置V肋,增强了越过V肋冲入凹陷内流体的湍动能,从而使凹陷前部回流区减小;同时来自微小V肋的涡流与凹陷内部的涡流相互作用,增强了整个流场的动量和热量输运,使通道换热均匀,并相较纯凹陷或纯V肋结构均有显著提升。     

弹射动力系统燃气发生器流热固耦合数值研究

为了判断弹射动力系统燃气发生器工作的安全性,需要预示工作过程中燃气发生器壳体的力学响应。基于软件CFX和ANSYS,建立了燃气发生器复合结构流热固耦合仿真模型。对燃气发生器内流场和结构温度场进行流热耦合计算,并将壳体温度场计算结果与试验数据进行对比,再将算得的燃气压强分布与结构温度场分布导入ANSYS以计算结构的力学响应。计算结果表明,燃气发生器工作过程中,直筒段最高温度点位于直筒段与后封头连接的绝热层缝隙处,后封头最高温度点位于后封头与喉衬配合部位的上游端。结构最高温度值仅354K,说明热防护良好;直筒段和后封头壳体主体区域应力安全系数>3,满足设计要求,而在法兰附近圆角过渡处外壁存在应力集中,最大应力处安全系数降为1.13,燃气发生器壳体仍处于安全状态,但存在安全裕度显著降低的风险。     

Flow field design and process stability in electrochemical machining of diamond holes

The metal grille, commonly composed of an amount of diamond holes, has been grow-ingly used as a key structure on stealth aircraft. Electrochemical machining (ECM) promises to be increasingly applied in aircraft manufacturing on the condition that process stability is guaranteed. In this work, a flow field model was designed to improve the process stability. This model is endowed with a variety of flow channel features, together with vibrating feeding modes. The flow field distribution on the bottom surface of the diamond hole was discussed and evaluated as well. The numerical results show that a short arc flow channel could significantly enhance the uniformity of electrolyte velocity distribution and a vibrating feeding of the cathode enables to reduce both fluctuations of the electrolyte velocity and pressure on the bottom surface of the diamond hole. Consequently, the flow field mutations were eliminated. It is verified from the experimental results that a short arc flow channel, when combined with vibrating feeding, is capable of improving machining localization and process stability markedly. What is more, the side gap on the bottom surface of the diamond hole could also be reduced by the abovementioned approach.     

SiCO陶瓷隔热复合材料TaSi2-MoSi2硼硅酸盐玻璃涂层制备与性能

为了提高SiCO陶瓷隔热复合材料的抗氧化抗热震性能,通过刷涂法制备SiCO陶瓷隔热复合材料TaSi_2-MoSi_2硼硅酸盐玻璃涂层,借助扫描电镜、X射线衍射等手段对硼硅酸盐玻璃含量分别占23%、31%、38%、41%的涂层进行微观形貌和相组成分析,对不同含量的涂层进行1 500℃氧化5 min,取出后冷却至室温的重复循环试验。结果表明:在循环次数达到25次,氧化总时间达到125 min后,硼硅酸盐玻璃含量占38%的TaSi_2-MoSi_2硼硅酸盐玻璃涂层表面具有最少的孔洞和裂纹,涂层的失重率为-2.1%,说明该涂层具有最好的抗氧化和抗热震性能。。