涡轮叶片内部微小V肋-凹陷涡复合冷却流动与传热数值模拟

为强化航空发动机涡轮叶片内冷通道传热性能,针对带有微小V肋-凹陷涡高效复合冷却结构矩形通道,采用Abe Kondoh Nagano （AKN） k-ε湍流模型数值模拟研究了肋高与凹陷深度组合对流动传热特性的影响机理。结果表明,当凹陷深度一定,复合结构的强化换热效果随肋高增加而增加,3mm肋高复合结构的传热相比纯凹陷提高了87.1%;当肋高一定,传热随凹陷深度增加先增强后基本保持不变,6mm深凹陷复合结构相比纯V肋提高了52.8%。通过在凹陷上游布置V肋,增强了越过V肋冲入凹陷内流体的湍动能,从而使凹陷前部回流区减小;同时来自微小V肋的涡流与凹陷内部的涡流相互作用,增强了整个流场的动量和热量输运,使通道换热均匀,并相较纯凹陷或纯V肋结构均有显著提升。     

弹射动力系统燃气发生器流热固耦合数值研究

为了判断弹射动力系统燃气发生器工作的安全性,需要预示工作过程中燃气发生器壳体的力学响应。基于软件CFX和ANSYS,建立了燃气发生器复合结构流热固耦合仿真模型。对燃气发生器内流场和结构温度场进行流热耦合计算,并将壳体温度场计算结果与试验数据进行对比,再将算得的燃气压强分布与结构温度场分布导入ANSYS以计算结构的力学响应。计算结果表明,燃气发生器工作过程中,直筒段最高温度点位于直筒段与后封头连接的绝热层缝隙处,后封头最高温度点位于后封头与喉衬配合部位的上游端。结构最高温度值仅354K,说明热防护良好;直筒段和后封头壳体主体区域应力安全系数>3,满足设计要求,而在法兰附近圆角过渡处外壁存在应力集中,最大应力处安全系数降为1.13,燃气发生器壳体仍处于安全状态,但存在安全裕度显著降低的风险。     

Flow field design and process stability in electrochemical machining of diamond holes

The metal grille, commonly composed of an amount of diamond holes, has been grow-ingly used as a key structure on stealth aircraft. Electrochemical machining (ECM) promises to be increasingly applied in aircraft manufacturing on the condition that process stability is guaranteed. In this work, a flow field model was designed to improve the process stability. This model is endowed with a variety of flow channel features, together with vibrating feeding modes. The flow field distribution on the bottom surface of the diamond hole was discussed and evaluated as well. The numerical results show that a short arc flow channel could significantly enhance the uniformity of electrolyte velocity distribution and a vibrating feeding of the cathode enables to reduce both fluctuations of the electrolyte velocity and pressure on the bottom surface of the diamond hole. Consequently, the flow field mutations were eliminated. It is verified from the experimental results that a short arc flow channel, when combined with vibrating feeding, is capable of improving machining localization and process stability markedly. What is more, the side gap on the bottom surface of the diamond hole could also be reduced by the abovementioned approach.     

热线风速仪在紊流流场测量中的应用

本文综合分析了目前采用热线风速仪测量紊流流场的各种方法,并着重指出,在高紊流度情况下,还没有比较可靠的方法。在使用目前推荐的各种计算公式时,必须首先验证其公式的可靠性,并注意其限制性条件。     

Simulation and experimental investigation on a dynamic lateral flow mode in trepanning electrochemical machining

An appropriate flow mode of electrolyte has a positive effect on process efficiency, surface roughness, and machining accuracy in the electrochemical machining(ECM) process. In this study, a new dynamic lateral flow mode, in which the electrolyte flows from the leading edge to the trailing edge, was proposed in trepanning ECM of a diffuser. Then a numerical model of the channel was set up and simulated by using computational fluid dynamics software. The result showed that the distribution of the flow field was comparatively uniform in the inter-electrode gap. Furthermore, a fixture was designed to realize this new flow mode and then corresponding experiments were carried out. The experimental results illustrated that the feeding rate of the cathode reached 2 mm/min, the best taper angle was about 0.4°, and the best surface roughness was up to Ra= 0.115 lm. It reflects that this flow mode is suitable and effective, and can also be applied to machining other complex structures in trepanning ECM.     

扇环形截面弯曲管道内的粘性流动

本文利用涡量－流函数法系统地研究了扇环形截面弯曲管道内的二次流动，计算结果表明了采用控制体积积分法对涡量－流函数方程进行离散来求解弯曲管道内粘性流动问题是成功的，这样可以避免对压力项的处理；对所得结果的分析揭示了该二次流动不仅受雷诺数和曲率影响，而且扇形中心角、内外径之比对该流动的影响也是显著的。     

Numerical study on flow control of ship airwake and rotor airload during helicopter shipboard landing

A numerical study on flow control of ship airwake during shipboard landing is carried out to address the effect of flow control devices on helicopter rotor airload. The in-house Reynolds Averaged Navier-Stokes (RANS) based solver Rotorcraft AeroDynamics and Aeroacoustics Solver (RADAS), with combination of momentum source approach is employed to conduct the helicopter shipboard landing simulation. The control effects of three aerodynamic modifications of ship superstructure, i.e. ramp, notch and flap, in different Wind-Over-Deck (WOD) conditions are discussed. From the steady simulation results, the effect of spatial variation of ship airwake on rotor airloads is concluded. The aerodynamic modifications reduce the strength of shedding vortex and increase rotor normal force through delaying and relieving flow separation, and therefore are beneficial to alleviate the limitation of control inputs. By contrast, the perturbation of unsteady ship airwake can cause the serious oscillation of rotor forces during shipboard landing. The unsteady simulations show that the turbulence intensity of ship airwake and oscillatory rotor airloading, represented by Root-Mean-Square (RMS) loading, can be remarkably reduced by the ramp and notch modifications, while the flap modification has adverse effect. It means that flow control devices have large potential benefits to alleviate the pilot’s workload and improve the shipboard landing safety, but they should be well designed to avoid the introduction of more vortex, which leads to increase in disturbance of flow field.     

Leading-edge flow separation control over an airfoil using a symmetrical dielectric barrier discharge plasma actuator

In order to promote an in-depth understanding of the mechanism of leading-edge flow separation control over an airfoil using a symmetrical Dielectric Barrier Discharge(DBD) plasma actuator excited by a steady-mode excitation, an experimental investigation of an SC(2)-0714 supercritical airfoil with a symmetrical DBD plasma actuator was performed in a closed chamber and a low-speed wind tunnel. The plasma actuator was mounted at the leading edge of the airfoil.Time-resolved Particle Image Velocimetry(PIV) results of the near-wall region in quiescent air suggested that the symmetrical DBD plasma actuator could induce some coherent structures in the separated shear layer, and these structures were linked to a dominant frequency of f0= 39 Hz when the peak-to-peak voltage of the plasma actuator was 9.8 kV. In addition, an analysis of flow structures without and with plasma actuation around the upper side of the airfoil at an angle of attack of18° for a wind speed of 3 m/s(Reynolds number Re = 20000) indicated that the dynamic process of leading-edge flow separation control over an airfoil could be divided into three stages. Initially, this plasma actuator could reinforce the shedding vortices in the separated shear layer. Then, these vortical structures could deflect the separated flow towards the wall by promoting the mixing between the outside flow with a high kinetic energy and the flow near the surface. After that, the plasma actuator induced a series of rolling vortices in the vicinity of the suction side of the airfoil, and these vortical structures could transfer momentum from the leading edge of the airfoil to the separated region, resulting in a reattachment of the separated flow around the airfoil.     

变循环压缩系统涵道流动计算模型及模式转换倒流判据研究

为了研究双外涵变循环压缩系统的涵道流动匹配规律，发展了涵道流动的计算模型，对压缩系统模式转换过程中外涵道倒流问题的发生机理和影响因素进行了深入分析，总结了压缩系统的倒流判断准则，并基于简化计算模型和全三维计算结果对倒流判据进行了验证。研究结果表明，对于一定的压缩系统匹配状态，存在一个决定涵道匹配状态的临界核心机驱动风扇级(Core Driven Fan Stage, CDFS)总压比，当CDFS的实际工作压比高于临界压比时，压缩系统第二外涵道将发生倒流，反之则系统不倒流。复杂涵道系统内的流动损失和堵塞等特性对临界CDFS总压比有显著影响，为了准确判断压缩系统的匹配状态，需要对其进行精确模化。基于简化模型得到的压缩系统倒流临界线可以推广至全三维状态，本文提出的倒流判别准则具有较高的可靠性和可行性。