Dual Drive Curve Tool Path Planning Method for 5-axis NC Machining of Sculptured Surfaces

The problem of finished surface being not first-order continuous commonly exists in machining sculptured surfaces with a torus cutter and some other types of cutters. To solve this problem, a dual drive curve tool path planning method is proposed in this article. First, the maximum machining strip width of a whole tool path can be obtained through optimizing each tool position with multi-point machining (MPM) method. Second, two drive curves are then determined according to the obtained maximum machining strip width. Finally, the tool is positioned once more along the dual drive curve under the condition of tool path smoothness. A computer simulation and cutting experiments are carried out to testify the performance of the new method. The machined surface is measured with a coordinate measuring machine (CMM) to examine the machining quality. The results obtained show that this method can effectively eliminate sharp scallops between adjacent tool paths, keep tool paths smooth, and improve the surface machining quality as well as machining efficiency.     

Characteristics of surface and subsurface of formed thread parts by axial-infeed thread rolling process

The thread rolling process has been widely applied to manufacture high-performance thread parts. In this process, the evolutions of surface and subsurface are frequently introduced, which affect the working performance of manufactured parts. In this study, an axial-infeed thread rolling process (ATRP) is employed, and the macro-meso surface characteristics under different lubrications and operating conditions are investigated. Moreover, the distributions of microstructure and hardness on the subsurface of formed tooth are analyzed in detail, along with the study of stress state and yield strength change. It is found that the MoS₂ grease is more effective in reducing the surface roughness and defects than the lubrication oil and water-base graphite during the ATRP process. Increasing rolling speed improves the quality of surface morphology and can reduce the surface roughness. On the subsurface of bottom and flank, intensive shear stress occurs in a narrow region, resulting in the elongation and refinement of the grains and increasing the low angle grain boundary fraction. Based on the grain size and plastic strain, the yield strength is predicted. The maximum yield strength and hardness on the bottom of formed tooth are improved by 41.2% and 39.4%, respectively.     

CFRP曲面铣削力及加工缺陷研究

碳纤维增强复合材料(Carbon fiber reinforced polymer,CFRP)曲面结构不断变化的工件倾角使得在加工过程中易产生分层、毛刺等缺陷。为研究工件倾角对CFRP曲面结构可加工性的影响规律,采用金刚石涂层铣刀对不同倾角下CFRP叠层平板结构进行顺铣加工试验,对不同坐标系下的铣削力和加工侧面、表面缺陷进行了研究。研究结果表明,随工件倾角的增大,水平方向上每齿所切材料平均厚度与截面积均减小,等效轴向切深逐渐增大,但是每齿去除材料体积保持不变。机床坐标系下的铣削力几乎不随工件倾角的变化而变化。而在工件坐标系下,铣削力沿工件厚度方向逐渐增大,沿工件长度方向逐渐减小。同时随着工件倾角的增大,侧面表层分层缺陷不断加重,纤维束发生弯曲,裂纹沿纤维方向逐渐扩展至表层内部,加工表面遭受破坏铺层数量也同样增加。     

大尺寸弹丸喷丸成形2024-T351铝合金表面质量研究

针对2024-T351铝合金进行直径3mm大弹丸喷丸成形及直径0.58mm小弹丸喷丸强化试验,观测试样在不同喷丸参数下的表面形貌,并对表层显微硬度及残余应力分布进行测试,为整体壁板喷丸成形的工艺设计提供重要依据。     

电子束熔丝增材随行退火系统及均匀面热源扫描

在电子束熔丝沉积增材制造过程中,采用电子束对零件成形区域进行扫描并控制热输入,可以改善零件的温度分布,实现随行退火,达到减小应力和控制变形的目的.采用工控机、波形发生卡、扫描线圈及其驱动电路,以及动态聚焦线圈及其驱动电路搭建了电子束高速扫描系统,实现了电子束高速扫描及动态聚焦等功能.基于LabVIEW开发了随行退火扫描...     

异形型腔电解加工阴极的数字化设计

建立了异形型腔电解加工阴极设计和加工过程仿真的数学物理模型,并在MATLAB平台上利用PDETool工具箱编制了有限元求解和动态加工仿真程序,针对某型发动机扩压器叶间流道异形型腔设计制造了阴极和工装夹具,选择并优化了加工参数,试验加工出的型腔试件能均匀留出0.15～0.30 mm的加工余量,满足了实际加工的工序要求.     

一种空间推扫型光学成像系统几何映射方法

卫星光学遥感器在轨成像会受到颤振的影响,因此图像品质受姿态稳定度的影响很大,而高分辨率图像受到平台误差的影响更加明显。通过研究空间相机的几何模型,提出了一种从地球坐标系到空间光学遥感器坐标系之间的转换关系;分析了在轨卫星的姿态误差和运动源,并在几何模型中加入了内外方位元素特征;然后进行了空间TDICCD相机的成像仿真实验。为了在像面上模拟颤振,分别进行不同模态的颤振仿真,并且对视线范围内多模态综合作用进行仿真。仿真实验是基于三个轴系方向的,并且计算了TDICCD仿真图像的几何畸变量,模型中几何畸变量的测量尺度达到亚像素级,结果有利于指导卫星平台和遥感器的参数设计。     

公仆型领导与下属反生产行为关系的实证研究

自从公仆型领导(Servant leadership)由Greenleaf(1977)提出后,逐渐成为领导学研究中的前沿研究领域,为研究领导有效性问题提供全新视角,但国内学术界有关公仆型领导的研究文献却凤毛麟角,特别是实证研究极其少见。文章研究探讨公仆型领导对下属反生产行为的作用机制,并引入领导—下属关系质量作为二者的中介变量,下属工作丰富度作为调节变量,研究课题具有一定的前瞻性。通过对长沙、深圳、北京、广州这四个城市的一些企业进行调查,收集273份有效问卷,使用SPSS 17.0和AMOS 7.0统计软件,通过基本描述性统计、信度分析、相关分析、回归分析、验证性因素分析、结构方程模型等,主要研究结论有:(1)公仆型领导与下属反生产行为显著负相关,公仆型领导对下属反生产行为有显著预测作用;公仆型领导与下属破坏物品显著负相关,公仆型领导对下属破坏物品行为有显著预测作用。(2)领导—下属关系质量在公仆型领导与下属反生产行为之间存在着中介作用。(3)下属工作丰富度在公仆型领导与下属反生产行为之间并不存在着调节作用。     

基于ANN的电火花加工工艺方法决策技术的研究

提出了基于ANN和规则的电火花加工工艺方法决策知识的复合表示法,建立了基于集成BP网络的电火花加工工艺方法的决策模型,探讨了该模型的学习机制。应用实例证实了ANN应用于电火花加工工艺方法决策的适用性和有效性。