Electrochemical machining of complex components of aero-engines: Developments,trends, and technological advances

Because of several advantages, such as no tool wear, independence on the mechanical properties of the material, and high machining efficiency, electrochemical machining (ECM) has become a viable method for machining components in numerous industrial applications, particularly in the manufacture of typical aero-engine components with complex structures fabricated from materials that are difficult to cut. This paper highlights the current developments, new trends, and technological advances of key factors of ECM, such as electrochemical dissolution characteristics of novel difficult to cut materials which are often used in aero-engine, numerical simulation of electrochemical process, design for the complex profile and structure of cathode tool, flow field simulation and design for uniform electrolyte flow, and innovation of electrochemical machining or hybrid methods which reflect the state of the art in academic and industrial research on electrochemical machining in aero-engine manufacturing.     

以函数为因素的试验设计方法研究

本文介绍如何在试验设计中分析函数曲线的方法。文中将发动机叶片铸件的降温冷却过程中温度的变化看作一个关于‘时间-温度’的三阶段区间函数,针对该函数进行试验设计,给出如何选取与函数相关的因素及其水平、如何选取试验观测量和响应值的方法,并论证该方法的合理性。根据实际情况提出试验方案,并选择正交试验表和设计表头。     

Influence of aircraft surface distribution on electromagnetic scattering characteristics

In this paper, two typical stealth aircraft concepts (wing fuselage blended and flying-wing) were designed. Then three gradually changed surface distribution models with the same plan-form for each concept were created. Based on the multilevel fast multipole algorithm (MLFMA), the vertical polarization transmitting/vertical polarization receiving (VV) and horizontal polariza-tion transmitting/horizontal polarization receiving (HH) radar cross section (RCS) characteristics were simulated with five frequencies between 0.1 and 1.0 GHz. The influences and mechanisms of aircraft surface distribution on electromagnetic scattering characteristics were investigated. The results show that for the wing fuselage blended concept, the VV RCS of this frequency range is higher than the HH RCS in most cases, while it is just the opposite for the flying-wing concept. As for the two aircraft concepts, the RCS levels of HH and VV both decrease with the frequency increasing, but the HH RCS has a faster downward trend. The surface distribution has little influ-ence on HH RCS characteristics. On the contrary, it has a significant impact on VV RCS charac-teristics, and the amplitude of the VV RCS increases with the surface thickness.     

自锁阀激光焊接工艺研究

研究了自锁阀激光焊接焦点位置与焊缝熔深之间的关系、焊接速度和激光功率与焊缝熔深之间的关系,分析了随着激光功率增加,不同焦点位置的焊接过程依次经历稳定热导焊,热导焊、深熔焊交替进行的不稳定焊接和稳定深熔焊接三种模式,进而研究了稳定焊接模式下工艺参数与焊缝熔深之间的关系,得出了自锁阀在稳定焊接模式下的最佳焊接工艺规范参数.采用该激光焊接工艺规范焊接的常压和高压自锁阀焊缝外观质量、气密、液压以及焊缝氦质谱检漏试验结果全部满足设计要求.常压和高压自锁阀已经应用于嫦娥五号、探月工程、东风导弹武器系统、货运飞船、921-3推进分系统、东方红三号等推进系统的液体火箭发动机之中.     

飞机结构制造中质管质量的定量评估与监控技术探讨

在论述飞机制造过程中质量管理的质量对飞机结构耐久性影响与制约的基础上,提出采用紧固孔原始疲劳质量来描述质量管理的质量,形成了可供工程应用的评估与监控要求和方法.解决了如何定量评估和监控质量管理的质量难题,为确保交付服役的飞机结构拥有足够的耐久性提供了理论依据.     

无壳装药接触爆炸冲量计算的几何分析法

通过几何分析方法得出无壳装药接触爆炸冲量的计算公式并和已有的计算公式进行了对比,指出现行计算公式存在的缺陷。通过瞬态爆轰假设,从理论上分析了现有公式的正确性。实验结果表明:采用几何分析的方法得出的计算公式能较好地符合实际。     

发动机质心测量中轴线位置测量的一种新方法

介绍了一种通过添加磁尺建立几何测量系统来测量轴线位置的方案，并给出了轴线位置计算公式，对测量精度进行了估算，最后通过质心测量实验平台，验证了这种方案的可行性，符合工程实际应用。     

一种高温合金粉末预处理后表面的分析

本文用ESCA及电子显微分析方法研究了预处理Rene’95粉末表面的成分及析出相情况。预处理后粉末表面出现大量ZrO_2析出。雾化粉末表面的M’C碳化物在原位转变成MC。在粉末表面上还有大量二次碳化物,这些碳化物依附表面氧化物生核长大。预处理不能减少表面析出相数量,也未改变表面析出相的类型。     

基于ANN的电火花加工工艺方法决策技术的研究

提出了基于ANN和规则的电火花加工工艺方法决策知识的复合表示法,建立了基于集成BP网络的电火花加工工艺方法的决策模型,探讨了该模型的学习机制。应用实例证实了ANN应用于电火花加工工艺方法决策的适用性和有效性。     

METHOD OF EVALUATING AIRCRAFT TORSIONAL AGILITY METRIC USING PILOT TRANSFER FUNCTION MODEL

ＭＥＴＨＯＤＯＦＥＶＡＬＵＡＴＩＮＧＡＩＲＣＲＡＦＴＴＯＲＳＩＯＮＡＬＡＧＩＬＩＴＹＭＥＴＲＩＣＵＳＩＮＧＰＩＬＯＴＴＲＡＮＳＦＥＲＦＵＮＣＴＩＯＮＭＯＤＥＬＨｕａｎｇＰｅｎｇｎｉａｎ（ＤｅｐａｒｔｍｅｎｔｏｆＡｅｒｏｄｙｎａｍｉｃｓ，ＮＵＡＡ２９Ｙ...