高精度测量燃气轮机叶片前缘的三维轮廓

为了解决高精度测量燃气轮机叶片前缘三维轮廓的难题,提出了一种基于球阵列标定检验方法,直接对金属表面的叶片前缘三维轮廓进行高精度测量的相位轮廓测量系统.通过多角度数据融合算法和非线性最小二乘的递归算法,最后高精度测量出叶片前缘三维轮廓,对叶片前缘16个剖面进行拟合,得出了叶片前缘半径和前缘圆心.结果显示:叶片前缘测量系统、方法和算法的综合误差为±0.03mm.此实验装置和方法测量效率高、精度高,将叶片测量和模型化技术推进了一步.      

Spaceborne GPS receiver antenna phase center offset and variation estimation for the Shiyan 3 satellite

In determining the orbits of low Earth orbit (LEO) satellites using spaceborne GPS, the errors caused by receiver antenna phase center offset (PCO) and phase center variations (PCVs) are gradually becoming a major limiting factor for continued improvements to accuracy. Shiyan 3, a small satellite mission for space technology experimentation and climate exploration, was developed by China and launched on November 5, 2008. The dual-frequency GPS receiver payload delivers 1 Hz data and provides the basis for precise orbit determination within the range of a few centime-ters. The antenna PCO and PCV error characteristics and the principles influencing orbit determi-nation are analyzed. The feasibility of PCO and PCV estimation and compensation in different directions is demonstrated through simulation and in-flight tests. The values of receiver antenna PCO and PCVs for Gravity Recovery and Climate Experiment (GRACE) and Shiyan 3 satellites are estimated from one month of data. A large and stable antenna PCO error, reaching up to 10.34 cm in the z-direction, is found with the Shiyan 3 satellite. The PCVs on the Shiyan 3 satellite are estimated and reach up to 3.0 cm, which is slightly larger than that of GRACE satellites. Orbit validation clearly improved with independent k-band ranging (KBR) and satellite laser ranging (SLR) measurements. For GRACE satellites, the average root mean square (RMS) of KBR resid-uals improved from 1.01 cm to 0.88 cm. For the Shiyan 3 satellite, the average RMS of SLR resid-uals improved from 4.95 cm to 4.06 cm.     

Flow field design and process stability in electrochemical machining of diamond holes

The metal grille, commonly composed of an amount of diamond holes, has been grow-ingly used as a key structure on stealth aircraft. Electrochemical machining (ECM) promises to be increasingly applied in aircraft manufacturing on the condition that process stability is guaranteed. In this work, a flow field model was designed to improve the process stability. This model is endowed with a variety of flow channel features, together with vibrating feeding modes. The flow field distribution on the bottom surface of the diamond hole was discussed and evaluated as well. The numerical results show that a short arc flow channel could significantly enhance the uniformity of electrolyte velocity distribution and a vibrating feeding of the cathode enables to reduce both fluctuations of the electrolyte velocity and pressure on the bottom surface of the diamond hole. Consequently, the flow field mutations were eliminated. It is verified from the experimental results that a short arc flow channel, when combined with vibrating feeding, is capable of improving machining localization and process stability markedly. What is more, the side gap on the bottom surface of the diamond hole could also be reduced by the abovementioned approach.     

被动阻尼减振技术及数控加工应用

切削颤振导致工件加工表面质量恶化、切削效率降低以及刀具磨损加剧等系列危害.抑制颤振对航空制造业实现高质、高效加工有重要意义,尤其是在薄壁件加工时.作为工程领域振动抑制的一种重要方法,被动阻尼减振技术实施简单、效果明显、可靠性较高,在切削领域的应用正逐渐得到重视.     

纤维增强陶瓷基复合材料加工技研究展

纤维增强陶瓷基复合材料具有高熔点、低密度、耐腐蚀、抗烧蚀以及抗氧化等一系列优点,被列为新一代高温热结构材料的发展重点,在航空、航天、能源等领域具有极大的应用前景.但纤维增强陶瓷基复合材料具有硬度大的特点,其加工是一个难点,主要对纤维增强陶瓷基复合材料的传统加工工艺和特种加工工艺及其研究进展进行了介绍,并对纤维增强陶瓷基复合材料的加工工艺的发展趋势作了展望.     

整体叶盘数控砂带磨削技术及其试验

针对航空发动机整体叶盘结构复杂、材料难加工,铣削加工后粗糙度无法达到设计要求,铣削纹理明显,目前的手工抛光难以满足整体叶盘表面质量和型面精度要求的现状,提出了整体叶盘数控砂带磨削技术及其工艺试验。概述了整体叶盘砂带磨削研究进展,分别从新型砂带磨削技术和自适应砂带磨削技术等方面阐述了整体叶盘全型面数控砂带磨削技术。介绍了整体叶盘全型面数控砂带磨削试验装置及其数控磨削加工软件,利用该装置完成了4种不同级别的整体叶盘精密磨削加工试验。结果表明:整体叶盘磨削后,表面粗糙度小于0.4μm,型线精度小于0.05mm,同时型面精度一致性显著提高。     

H型动压气体轴承轴套端面平面度制造误差分析

针对H型动压气体轴承端面平面度指标问题,从轴承端面研磨的定位夹具、工艺方法入手,分析了研磨工艺方法对端面平面度带来系统误差,并根据加工时的装配状态及操作方法,提出了改进措施,从而达到进一步提高平面度指标的目的.     

双轴旋转调制光纤惯导系统运动隔离控制实现

框架旋转控制的稳定性、快速性、准确性是捷联式双轴旋转调制惯导系统发挥精度潜力的重要保障条件.针对这一需求,搭建了双轴旋转控制系统,选用了直流力矩电机结合旋转变压器的硬件结构,设计了基于DSP的高速控制线路板作为控制器,完成了信号流程的构建,并设计相应PI控制算法,实现了光纤陀螺惯导系统隔离载体运动的旋转控制功能.实验结果表明,IMU姿态隔离效率达99％以上,框架旋转控制性能良好,能够满足系统隔离载体运动的需求.     

倾角偏置太阳同步轨道的地面轨迹保持方法

为在倾角偏置条件下保持太阳同步轨道卫星的地面轨迹,在考虑地球扁率摄动、大气阻力摄动和太阳引力谐振等主要影响因素,以及卫星地面轨迹允许漂移范围的基础上,采用主动超调与被动控制结合的策略,提出了一种初始半长轴偏置后的卫星地面轨迹保持方法。分析了半长轴和倾角摄动变化率,以及初始半长轴和倾角偏置量对地面轨迹漂移的影响。仿真结果表明,该法可基本满足设计阶段的精度要求。     

中值滤波方法在遥测数据处理中的应用

叙述中值滤波方法的原理 ,讨论该方法在遥测数据处理中的应用 ,并进行效果分析