RB211-535E4发动机齿轮箱预防性维修改进措施

通过介绍老龄发动机RB211-535E4发动机高速外部齿轮箱的结构特点和齿轮箱经常发生滑油渗漏的特性,提出了Ameco自主研发的齿轮箱渗漏试验方案。该试验不仅能够准确判断齿轮箱渗漏区域,而且成为了节约维修成本、防止发动机空停的有效预防性维护措施之一。     

基于Socket通信的FC网络应试软件设计

本文针对FC网络系统验收测试对可视性的实际要求,设计了一种基于Socket通信的高可靠性FC网络应试软件。该软件对Socket数据帧进行了格式定义,并结合校验和二次握手机制确保了传输配置信息的正确性。同时采用MDI模式设计上位机软件,增强了其可视性。大量试验表明：该方法降低了系统出错概率,操作简单,易于观察,为总线控制、系统测试方面的设计积累了一定的技术基础。     

基于IRIG-B码的运载火箭测发流程同步的软件设计方法

为保证运载火箭在零窗口发射,提出了一种基于IRIG-B码(以下简称B码) 的运载火箭测发流程自动执行的软件设计方法,以确保点火前10min至点火之间的各系统流程的同步。本方案通过UDP网络接收B码的时间,并通过五取三冗余算法,以更新本地的B码时间。随后,再根据预设的点火时间及冗余后的B码时间,计算倒计时,以控制口令流程自动执行。     

SCC evaluation of a 2297 Al-Li alloy rolled plate using the slow-strain rate technique

The stress corrosion cracking (SCC) susceptibility of 2297 Al-Li alloy in 1 M NaCl + 0.01 M H₂O₂ solution (CP solution) and 1 M NaCl + 0.01 M H₂O₂ + 0.6 M Na₂SO₄ solution (CPS solution) was investigated by slow-strain rate tests at various strain rates ranging from 10⁻⁵ s⁻¹ to 10⁻⁷ s⁻¹. The roles of H₂O₂ and SO₄²⁻ in the corrosion process were estimated by potentiodynamic polarization and electrochemical impedance spectroscopy. 2297 Al-Li alloy does not fracture ascribed to SCC in CP solution, while it undergoes SCC in CPS solution. In CPS solution, with a decreasing strain rate from 10⁻⁵ s⁻¹ to 10⁻⁷ s⁻¹, the SCC susceptibility firstly rises and then declines exhibiting a peak value at a strain rate of 10⁻⁶ s⁻¹. H₂O₂ promotes the active dissolution while SO₄²⁻ lowers the corrosion rate. The SCC fracture is associated with a decline in the dissolution rate of the crack tip by SO₄²⁻, which leads to stress concentration. In CPS solution, a reduction in the local dissolution rate of the crack tip leads to stress concentration, resulting in SCC fracture. As the preferred initiation site for a crack, pits also show a noteworthy effect on SCC of 2297 Al-Li alloy.     

飞机铆接件隐藏缺陷的远场涡流检测探头优化与试验

远场涡流检测技术因检测深度深和检测结果可靠性高等诸多优点适合飞机多层金属铆接构件的快速检测。针对飞机铆接件铆钉孔沿边隐藏裂纹的原位检测，建立了多层金属铆接构件隐藏缺陷平面远场涡流检测有限元模型，对激励线圈内径、磁路结构以及屏蔽阻尼进行了仿真优化，研制了激励线圈和检测线圈均带组合屏蔽结构的传感器，采用激励-检测线圈环绕铆钉旋转扫描的方式，研究多层金属铆接构件铆钉孔沿边隐藏裂纹信号特征。仿真与试验结果表明：罐形磁芯聚磁效果是柱形磁芯的1.85倍，采用铝+铜组合屏蔽罩能够将远场区提前10 mm，检测线圈位于缺陷正上方时，检测信号的幅值和相位存在极大值，且极大值随着缺陷埋深的增加逐渐下降，研究成果可望用于指导飞机多层金属铆接构件的工程检测实践。     

Erosion degradation characteristics of a linear electro-hydrostatic actuator under a high-frequency turbulent flow field

The paper proposes a performance degradation analysis model based on dynamic erosion wear for a novel Linear Electro-Hydrostatic Actuator (LEHA). Rather than the traditional statistical methods based on degradation data, the method proposed in this paper firstly analyzes the dominant progressive failure mode of the LEHA based on the working principle and working conditions of the LEHA. The Computational Fluid Dynamics (CFD) method, combining the turbulent theory and the micro erosion principle, is used to establish an erosion model of the rectification mechanism. The erosion rates for different port openings, under a time-varying flow field, are obtained. The piecewise linearization method is applied to update the concentration of contaminated particles within the LEHA, in order to gain insight into the erosion degradation process at various stages of degradation. The main contribution of the proposed model is the application of the dynamic concentration of contamination particles in erosion analysis of Electro-Hydraulic Servo Valves (EHSVs), throttle valves, spool valves, and needle valves. The effects of system parameters and working conditions on component wear are analyzed by simulations. The results of the proposed model match the expected degradation process.     

卫星群时延特性测量新方案的设计和实现

设计并实现了适用于卫星整星综合测试的群时延测量新方案。与传统模拟解调方案相比,此方案对信号采样后直接进行数字信号处理,采用数字解调、估计相位的方式测量群时延,减小了引入的噪声和对信号的畸变,适用于不同卫星的群时延特性测试,省去了时间差测试设备,降低了测试成本。实际测试结果表明,此方案在C频段的测量精度小于1ns,UHF频段的测量精度小于16ns,满足卫星群时延测试要求,为卫星测试的自动化、通用化奠定了基础。     

航天器自动化测试语言研究

航天器测试语言是支撑航天器自动化测试的形式体系及航天器测试过程标准,在当前多航天器批产网络化测试的新需求下,测试语言标准体系研究对于提高航天器测试自动化水平和保障测试过程安全具有重要意义。通过对现有典型航天器测试语言的全面分析和比较,总结出基本特征,并结合当前先进的网络计算技术,提出了我国航天器测试语言发展的目标和方向,同时针对国内航天器测试语言研究设计工作的不足,给出一种航天器测试语言CATOL(China Aerospace Test and Operation Language)。该研究对提高我国航天器测试业务规范水平和测试人员的工作效率、促进航天器测试自动化研究的发展将起到一定的推动作用。     

航空发动机机载压力测试设备自动校准系统设计

介绍了航空发动机机载压力测试设备的自动校准系统设计。该系统可实现机载压力测量设备的全自动现场校准,已成功应用于某型发动机机载压力测试设备的自动校准工作中。在0～7 MPa(表压、绝压)下进行测试、校准,准确度可达0.01%FS。     

“天宫一号”目标飞行器力学试验新技术应用

“天宫一号”目标飞行器在研制阶段进行的力学环境试验包括模态试验、振动试验、噪声试验。文章总结了各项力学试验的技术难点及新技术的应用情况,可供其他航天器力学试验参考。