放置式涡流线圈测厚数值分析

本文利用ANSYS有限元分析软件进行数值模拟,针对非磁性金属基体上非导电覆盖层厚度的影响,建立了涡流检测线圈的二维模型,求解了涡流检测线圈的阻抗变化,并对其阻抗值进行了归一化。计算得到的仿真结果与实际的传感器特性是吻合的,从而为涡流检测的原理分析、传感器设计和实际应用提供了一种有效的分析方法和参考依据。     

SYNTHETIC STRESS LIFE TESTING OF MECHATRONIC PRODUCTS UNDER VARIABLE STRESS SPECTRUM

Mechatronic products usually endure the variable stress spectrum when they operate in certain operational condition and environmental condition, which obey the Weibull distribution. In accordance with the features of mechatronic product, this paper analyzes the failure mode, its corresponding sensitive stress and the design principles of life testing profiles. Based on the above analyses, this paper presents a synthetic stress life testing method based on the hybrid Weibull distribution and its statistical method under variable stress spectrum to evaluate the reliability and life indices of mechatronic products. Because the mechatronic products have many characteristics such as high price, long life and small testing samples, the synthetic stress life testing method under variable load spectrum can simulate the real various spectra, decrease the life testing time and reduce the testing samples. So it is effective to carry out the life testing to mechatronic products. The application results of hydraulic pumps indicate that this method can easily handle the experimental data under variable amplitude spectrum, obtain the high precision parameters point estimation and confidence interval estimation and reduce the testing cost greatly.     

航天器的环境试验及其发展趋势

文章介绍了在航天器研制各阶段中环境试验的应用和环境试验类型,指出了环境试验在保证航天器可靠性中的重要作用.并简单讨论了试验的有效性问题,提出了21世纪航天器环境试验发展的几个重要方面.     

一种无人机通用综合检测系统

为了增强无人机系统检测控制设备的通用性,提高检测精度,设计了一种基于面向仪器系统的PCI扩展(PXI)总线及虚拟仪器(VI)的无人机通用综合检测系统.针对无人机系统工作的特点,从功能设计、体系结构、软硬件设计等方面对该系统的通用性进行了探讨.该系统采用了虚拟仪器技术,硬件设计采用PXI体系结构,软件以LabWindows/CVI作为开发平台.通过配备不同的接口适配器和对软件参数设置进行相应更改,可适用于不同型号的无人机电气、舵机、发动机、起飞和回收等系统检测.同时提供矩阵输出,利用系统资源满足无人机各种信号测试/激励的需求.该系统已成功应用于某复杂型号无人机的地面综合检测.      

轴承钢球无损检测仪的研制

论述了轴承钢球无损检测仪的组成和工作原理、研制过程,特性特点。     

Experimental investigation on a cavity-step-actuated supersonic oscillating jet

Wind tunnel testing is conducted at different back pressures in a vacuum-type wind tun-nel for a novel supersonic fluidic oscillator which consists of a two-dimensional Laval nozzle, a rect-angular cavity and a backward step, to obtain its characteristics and the conditions for jet oscillating. The experimental results show that periodic asymmetrical flipping of the supersonic jet appears over certain nozzle pressure ratio (NPR) range according to schlieren visualization and pressure fluctuations. The jet flipping appears only when the jet is over expanded. The normal-ized average amplitude of the lateral pressure difference acting on the roofs of the cavity and the step varies around 0.2 while the periodic flipping appears. The supersonic jet periodic flipping fre-quencies obtained from the experiments agree well with those from the modified Rossiter mode for cavity-step acoustic resonance, but further investigations are needed to discover the underlying mechanism for the jet flipping.     

电化学辅助沉积KH-570硅烷对AZ31B镁合金耐蚀性能的影响

采用电化学辅助沉积方法对AZ31B镁合金进行硅烷化处理,借助于动电位极化曲线和电化学阻抗谱等电化学测试手段研究了γ-(甲基丙烯酰氧基)丙基三甲氧基硅烷(KH-570)添加量对膜层质量及耐蚀性能的影响,并比较了利用羟基磷灰石(HA)颗粒、铈盐离子(Ce3+)两种改性物质改良硅烷溶液后所制得膜层的质量及耐蚀性能.结果表明:AZ31B镁合金经电化学辅助沉积硅烷处理后,表面生成一层均匀而致密的硅烷透明膜层,有效地减缓了镁合金的腐蚀行为,促使其自腐蚀电流密度大大降低;在硅烷电化学辅助沉积处理过程中,KH-570存在最佳添加量,当其添加体积约为8 mL时所制备出的硅烷膜层质量最好、耐蚀性能最佳;通过改良硅烷溶液,电化学辅助沉积制备的硅烷膜层质量进一步提高,Ce3+改良效果更佳.     

高超声速风洞气动力试验技术进展

高超声速技术是未来航空航天技术的制高点,而高超声速风洞气动力试验是为高超声速飞行器设计和性能评估提供可靠数据不可或缺的重要技术手段。介绍了高超声速气动力试验设备种类和国内外典型的风洞设备,并分析了目前的发展现状。对国内高超声速风洞气动力试验相关测量技术、试验技术、试验数据评估和高超声速气动力标模体系等研究进展进行了总结。同时,还就高超声速气动力试验设备、气动力试验相关技术的未来发展趋势进行了探讨。     

A numerical optimization of high altitude testing facility for wind tunnel experiments

High altitude test facilities are required to test the high area ratio nozzles operating at the upper stages of rocket in the nozzle full flow conditions.It is typically achieved by creating the ambient pressure equal or less than the nozzle exit pressure.On average,air/GN2is used as active gas for ejector system that is stored in the high pressure cylinders.The wind tunnel facilities are used for conducting aerodynamic simulation experiments at/under various flow velocities and operating conditions.However,constructing both of these facilities require more laboratory space and expensive instruments.Because of this demerit,a novel scheme is implemented for conducting wind tunnel experiments by using the existing infrastructure available in the high altitude testing(HAT)facility.This article presents the details about the methods implemented for suitably modifying the sub-scale HAT facility to conduct wind tunnel experiments.Hence,the design of nozzle for required area ratio A/A*,realization of test section and the optimized configuration are focused in the present analysis.Specific insights into various rocket models including high thrust cryogenic engines and their holding mechanisms to conduct wind tunnel experiments in the HAT facility are analyzed.A detailed CFD analysis is done to propose this conversion without affecting the existing functional requirements of the HAT facility.     

拉压、扭转载荷下铸铝合金的亿周疲劳性能研究

应用超声疲劳试验机对铸铝合金2-AS5U3G-Y35在扭转和拉压循环载荷下进行了超高周疲劳性能测试.介绍了超声扭转疲劳试验装置的设计.应用35 Hz常规疲劳试验机和20 kHz的超声疲劳试验机完成应力比R=-1的拉压、扭转疲劳试验,进而研究不同载荷条件、加载频率对铸铝合金超高周疲劳性能的影响.S-N曲线显示,铝合金在105～1010疲劳周次间仍发生疲劳断裂,不存在疲劳极限.断口分析表明,在超高周循环拉压载荷下,疲劳裂纹常萌生于试样次表面材料内部缩孔.与循环拉压载荷下的疲劳断裂机理不同,在循环扭转载荷下疲劳裂纹主要萌生于试样表面,疲劳断裂面为一种典型的沿试样轴向45°的螺旋面,即沿最大主应力平面断裂.扭转疲劳断面清晰的剪切条带表明扭转疲劳断裂实质上是剪切断裂.