热处理对激光增材制造TC4合金耐蚀性及室温压缩蠕变性能的影响

随着钛合金装备在航空、航天、航海等领域的使用逐渐增多,其服役环境日益严苛,对构件材料的抗腐蚀性能及室温应力蠕变性能提出了更高要求。针对钛合金耐蚀性及抗压缩蠕变的性能,分析了激光增材制造TC4合金不同热处理状态试样电化学及室温压缩蠕变性能,并结合蠕变曲线修正了蠕变第Ⅰ阶段本构方程的参数。结果表明,双重退火处理会显著减小增材制造TC4钛合金中α板条长径比与尺寸,而固溶时效可使α板条长径比增大、尺寸减小,导致了材料耐蚀性、屈服极限以及抗压缩蠕变性能的变化。沉积态合金经过固溶时效后自腐蚀电流降低64.92%,稳态蠕变应变率降低46.31%,蠕变应变降低50%。而经过双重退火后合金自腐蚀电流降低26.14%,稳态蠕变应变率提升111.20%,蠕变应变提升48.68%。相比于铸锻工艺制备TC4合金蠕变本构方程,修正后的拟合系数与蠕变曲线吻合度更高。     

Excellent electromagnetic wave absorption of MOF/SiBCN nanomaterials at high temperature

Electromagnetic wave absorbing materials at high-temperature are urgently needed for stealth aircrafts or aero-engines worked in harsh environments. In this contribution, cobalt-containing siliconboron carbonitride (MOF/SiBCN) nanomaterials were prepared by pyrolyzing metal–organic framework, i.e. cobalt 2-methylimidazole (ZIF-67), and hyperbranched polyborosilazane. The rhombic dodecahedral ZIF-67 and cobalt element promoted in situ formation of dielectric loss phases, including SiC nanocrystals, CoSi nanocrystals and turbostratic carbons. The ZIF-67/SiBCN nanomaterials showed excellent microwave absorption both at room and elevated temperature. The minimum reflection coefficient (RC_min) was −51.6 dB and effective absorption bandwidth (EAB) is 3.93 GHz at room temperature. At an elevated temperature of 600 °C, the RC_min reached −30.29 dB and EAB covered almost the whole X-band (3.95 GHz, 8.45–12.4 GHz). The ZIF-67/SiBCN nanocomposites are promising and useful platform for microwave absorbing materials at high-temperature. It may shed light on the downstream applications in designing next generation areo-engines and stealth aircrafts.     

Failure mechanisms of bolted flanges in aero-engine casings subjected to impact loading

In this paper, a failure evaluation criterion was proposed for the bolted casing-flange structure under impact loading. Subsequently, ballistic tests with eighteen bolted casing-flange structure specimens were conducted to validate the failure evaluation criterion. Parameter studies were then carried out using the validated FE models. Both the experimental and numerical results demonstrated the accuracy of the failure evaluation criterion. The failure evaluation criterion provided a quick and easy way to determine the failure mode of the casing connection area by using the materials and dimensions of the structure. Based on the failure evaluation criterion, designing the structural failure mode of the bolted casing-flange structure to be between flange failure and bolt failure can improve the impact resistance of the connection area of the aero-engine casings. This investigation revealed that the impact failure is not the unique criterion in evaluating the containment of the casing connection area, structural failure should also be involved in the evaluation criteria.     

硅钼含量对C／C复合材料SiC-MoSi2涂层结构和高温抗氧化性能的影响

采用两步包埋法在C/C复合材料表面制备SiC-MoSi2抗氧化复合涂层,通过恒温氧化实验以及X射线衍射分析、扫描电镜观察,研究了包埋粉料中硅钼含量对复合涂层微观结构和高温抗氧化性能的影响。结果表明,随着包埋粉料中硅钼比的减小,涂层的厚度和致密性先增加后减小,硅钼质量比为6∶1时所制备的复合涂层具有较大的厚度和较为致密的结构,且MoSi2含量相对较高,体现出优良的抗氧化和抗热震性能,在1 500℃氧化87.3 h和经过9次1 500℃室温急冷急热后,带有该涂层的C/C试样失重仅为3.22%。穿透性裂纹的形成是长时间氧化后涂层失效的主要原因。     

常用紧固件的耐蚀性研究

紧固件的防护一直是三防设计的薄弱环节,为了满足电子设备中紧固件的防护要求,本文对常用紧固件分别以单件和组件形式,进行人工加速试验来研究其耐蚀性。从而针对不同使用环境,提出选用不同材质和镀层的紧固件及紧固对象的建议。     

Ti—15—3钛合金点焊工艺及性能研究

对我国新研制的β型Ｔｉ－１５－３新型钛合金进行了点焊工艺及性能研究,并与进口材料进行比较,从而对我国研制的Ｔｉ－１５－３钛合金的点焊焊接性作出评价为其在新机上的应用和该材料的国产化提供了可靠的依据。     

直流电阻仪数字化检定装置

主要叙述了直流电阻仪数字化检定装置的组成、工作原理及线路分析,介绍了检定装置的技术指标、操作过程及主要特点。详细分析了检定装置的误差来源及对不确定度的评估和验证。     

Microstructure and Properties of Low-pressure Cold Sprayed Al-based Composite Coatings on Magnesium Alloy Surface

Pure Al and Al-30% Al2O3 composite coatings are prepared on the surface of AZ31B magnesium alloy by low-pressure cold spraying. The morphology and structure of the coatings are analyzed by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD), and the effects of the addition of Al2O3 on the microstructure of the Al-based coatings are discussed. The mechanical properties and corrosion resistance of the coatings are fully evaluated by the micro-hardness tester, electronic tensile machine, and electrochemical workstation. The results show that the coating structure is more uniform and denser, and the porosity is significantly reduced after the addition of Al2O3. The interfaces between the coatings and the magnesium alloy substrate are distinct, and the coatings and the substrate are mechanically combined. Compared with the pure Al coating, the microhardness of the Al-Al2O3 composite coating is increased to 61.1 HV0.2, and the bonding strength reaches above 53.1 MPa. The self-corrosion potential of the two coatings is higher than that of the magnesium alloy, and the self-corrosion current density is significantly lower than that of the magnesium alloy substrate. The Al-based coatings prepared by low-pressure cold spraying have high hardness, good bonding strength, and good corrosion resistance, which can be used for the repair and protection of magnesium alloy structural parts.     

Optimization and improvement of ac resistance calculation method for multi-phase parallel-wiring cables

Parallel-wiring cables are often used in multi-phase AC aircraft Electrical Power Systems(EPSs). However, it complicates the ac resistance estimation. To solve this issue, an analytical resistance calculation method for parallel-wiring cables in multi-phase EPS was proposed. Firstly, the existing calculation formula of proximity factor was optimized, and the calculation error was reduced from 16% to 2% when two conductors are close to each other. Afterwards, the superposition effect on current d...     

纯净空气来流下的超声速燃烧实验装置及其初步实验结果

采用电阻加热的连续式实验设备,在燃烧室进口气流为高温纯净空气、马赫数Ma=2、总温Tt=1000K,总压Pt=0.8MPa条件下,进行了不同当量油气比的氢和乙烯燃料的超声速燃烧室直连式实验.采用从壁面垂直于主流喷射燃料和以氢作为先锋火焰,实现了乙烯燃料的可靠点火和稳定燃烧.实验测量了燃烧室的壁面压力、空气流量、燃料喷射压力、喷管进口总温等参数,并拍摄了燃烧室出口火焰.本文实验采用的电阻加热设备具有实验介质无污染、稳定运行时间长、工作性能稳定、成本低、操作简单等优点,其主要部件电阻加热器出口的最高温度可达600~1000K,对应的流量为1.5~0.73kg/s、加热器功率为750KW.