Electrochemical behavior of Ti-6.5Al-2Zr-1Mo-1V alloy under rotating condition with periodically fluctuating current density

Titanium alloy plays a crucial role in the electrochemical field due to its excellent corrosion resistance. The passivation and dissolution behaviors of Ti-6.5Al-2Zr-1Mo-1V（TA15） alloy in Na Cl solution were studied by simulating the electrochemical machining process in a rotating condition, which made the anode in a state with alternating high and low current density. Electron probe micro analysis, ultra-depth microscope, scanning electron microscope, and X-ray photoelectron spectrometer were u...     

Path,feedrate and trajectory planning for free-form surface machining: A state-of-the-art review

Nowadays, free-form surfaces have been widely used in various industrial fields. They are usually machined by CNC machine tools, but recently have also begun to be manufactured by industrial robotic arm manipulators, thanks to low cost, large operation reaching space and high machining flexibility of robot. So far, various methodologies have been proposed to improve efficiency and quality of free-form surface machining, thus this paper aims at providing a state-of-the-art review on research advances in free-form surface machining. In this review, tool path generation, feedrate scheduling in Cartesian space and trajectory planning in joint space are focused for both CNC machining and robot machining, and their research statues, existing difficulties and key issues are discussed in detail. Finally, the feasible routes, breakthrough points and future development trend are also expounded.     

Flow field design and experimental investigation of electrochemical machining on blisk

Flow field is a crucial factor to influence the stability and surface quality in the electrochemical machining (ECM) of blisks. A four-way flow mode was proposed to eliminate mixing regions of electrolyte at the leading and tailing edges. Two flow field models were described separately in this report: a W-shaped flow mode and a four-way flow mode. The flow field was analyzed through a finite element method. The results showed that, in comparison with the W-shaped flow mode, the distribution of electrolyte flow was more uniformed and the mixed region in the flow channel was improved. The pressure of the leading and tailing edges inlets was optimized, and optimal pressure of 0.6 MPa was determined. In addition, verification experiments were performed, and the results showed that the stability, efficiency, and quality of the profiles of the blisk blade manufactured by ECM were enhanced in the new flow mode.     

Optimization of flow field in electrochemical trepanning of integral cascades (Ti6Al4V)

Ti6Al4V is widely applied in the integral cascades of aero engines. As an effective machining method, electrochemical trepanning (ECTr) has unique advantages in processing surface parts made of hard-to-cut materials. In ECTr, the state of the flow field has a significant effect on processing stability and machining quality. To improve the uniformity of the flow field when ECTr is applied to Ti6Al4V, two different flow modes are designed, namely full-profile electrolyte supply (FPES) and edges electrolyte supply (EES). Different from the traditional forward flow mode, the flow directions of the electrolyte in the proposed modes are controlled by inlet channels. Simulations show that the flow field under EES is more uniform than that under FPES. To further enhance the uniformity of the flow field, the structure of EES is optimized by modifying the insulating sleeve. In the optimized configuration, the longitudinal distance between the center of the inlet hole and the center of the blade is 6.0 mm, the lateral distance between the centers of the inlet holes on both sides is 16.5 mm, the length to which the electrolyte enters the machining area is 1.5 mm, and the height of the insulating sleeve is 13.5 mm. A series of ECTr experiments are performed under the two flow modes. Compared with EES, the blade machined by FPES is less accurate and has poorer surface quality, with a surface roughness (R_a) of 3.346 μm. Under the optimized EES, the machining quality is effectively enhanced, with the surface quality improved from R_a = 2.621 μm to R_a = 1.815 μm, thus confirming the efficacy of the proposed methods.     

Breakthrough detection in electrochemical discharge drilling to enhance machining stability

Film cooling holes are widely used in aero-engine turbine blades. These blades feature large numbers of holes with complex angles and require a high level of surface integrity. Electrochemical discharge drilling(ECDD) combines the high efficiency of electrical discharge drilling(EDD) with high quality of electrochemical drilling(ECD). However, due to the existence of a variety of energy for material removal, accurate and timely detection of breakthroughs is fraught with difficulties. An insuffic...     

Investigation of anode shaping process during co-rotating electrochemical machining of convex structure on inner surface

A novel co-rotating electrochemical machining method is proposed for fabricating convex structures on the inner surface of a revolving part. The electrodes motion and material removal method of co-rotating electrochemical machining are different from traditional electrochemical machining. An equivalent kinematic model is established to analyze the novel electrodes motion,since the anode and cathode rotate in the same direction while the cathode simultaneously feeds along the line of centres. Acc...     

基于条件生成对抗模型的遥感卫星影像重建技术研究

为了快速侦察未知区域的地貌信息，遥感卫星可对特定区域进行扫描以获取遥感卫星影像。当卫星经过国外未知区域时，部分卫星无法针对某特定区域进行长时间的驻留扫描，本文提出一种基于条件生成对抗网络模型（Conditional Generative Adversarial Network，CGAN）进行网络训练，前期将某方法获取的区域轮廓地形信息作为CGAN网络的生成网络和鉴别网络中的条件约束信息，通过网络生成器与判别器在训练过程中互相博弈产生特定的输出集，有效地实现由单张电子轮廓图像到对应卫星遥感图像的端到端的非线性映射。本文通过原真实卫星遥感图像与生成卫星遥感图像进行四种对比误差计算，平均误差、均方误差与结构相似度均高于99%，峰值信噪比高于30 dB，生成的图像与原图像之间具备高相似度，实现了在获取坐标定位轮廓信息的先验条件下，对特定区域进行遥感卫星影像内容重建技术。     

涡扇发动机二元排气系统推力与红外特征多目标型面优化设计

以涡扇发动机二元排气系统为例，以排气系统推力系数、3~5 μm波段正尾向红外辐射特征为优化目标，以窄边探测面30°和宽边探测面90°方向的红外辐射特征为约束，以喷管喉道宽高比、喉道型面半径比、收敛半角和扩张半角为优化变量，在发动机地面军用动力状态，研究排气系统推力与红外特征的多目标型面优化设计。在设计过程中，基于正交试验法确定初始样本点，建立排气系统推力系数、红外辐射特征与设计变量间的RBF代理模型，采用自适应模拟退火算法对代理模型进行分析求解。结果表明：多目标优化方法可应用在排气系统推力与红外特征的兼容设计上，并可取得一定的效果，相比基准二元模型，仅通过型面设计，多目标优化后排气系统推力系数提高了5.3%，在正尾向的无量纲积分辐射强度降低了17%。     

电化学加工机器人动态性能设计与优化研究

工业机器人工作空间大、姿态灵活、可配置性高，且成本低，广泛应用于搬运、装配、喷涂和焊接等多个领域。但由于机器人末端轨迹精度不高，低速波动大，在电化学加工领域的应用很少。根据电化学加工低速、高轨迹精度特点，提出采用象限法设定电化学加工机器人工作区域，建立电化学加工机器人动力学优化函数，采用第三代非支配遗传算法NSGA-Ⅲ求解各设计参数最优Pareto解集，通过仿真和实验进行了动态性能测试验证。结果表明在设定工作区域内，电化学加工机器人直线轨迹精度可达0.073 mm，圆弧轨迹精度可达0.145 mm，低速工况下轨迹精度相比传统工业机器人提高近10倍。     

超参数自适应的MOEA/D-DE算法在翼型气动隐身优化中的应用

MOEA/D-DE 算法易于实现，被广泛应用于处理多目标优化问题，但其超参数CR 和F 对算法性能影响较大。基于MOEA/D-DE 算法框架、利用Sobol 全局灵敏性分析方法对差分进化算子中的交叉控制参数CR进行改进，使用莱维飞行策略控制比例因子F，使算法中的超参数拥有自适应能力，得到超参数自适应的MOEA/D-DE 算法——MOEA/D-DEAH 算法；对MOEA/D-DEAH 算法、不同超参数设置的MOEA/D-DE算法和NSGAII 算法进行函数测试和翼型气动隐身优化算例对比。结果表明：MOEA/D-DEAH 算法性能良好，具有较强的鲁棒性，气动隐身优化效果也比其他算法更好。