Electrochemical machining of a convex strips structure on a revolving part by using site directed power interruption

Revolving parts with complex surface structures are widely used in machinery and mechanical equipment. The ECM process provides its adequacy to cut hard materials with different shapes, and its applications are widely increased, due to its outstanding advantages. In this paper, a new method for machining a convex strips structure on a cylinder by using site directed power interruption(SDPI) in the ECM process is presented. A variable correction value of the power-off time was defined and optimized to obtain the ideal interval for better machining accuracy and stability.The electric field distribution and the simulated convex profiles show that the stray current density can be reduced effectively by using the proposed method. The correction value has an important influence on the machining accuracy. A suitable correction value in the range of 0.6–1.2 s can effectively improve the machining accuracy of the convex strips structure. Experiments were also conducted to verify the proposed method. Results have confirmed that the stray corrosion on the convex strips surface is significantly reduced and the machining accuracy of convex strips structure is remarkably improved by using the proposed method with a suitable correction value in the ECM process. Finally, a convex strip with a height of 2 mm on a thin-wall revolving part was also produced successfully using a correction value of 0.9.     

基于等几何法的叶片电解加工过程仿真方法研究

航空发动机叶片具有复杂的加工边界,其电解加工的过程仿真是加工预测的重要手段.而传统基于有限元法的腐蚀过程仿真需要反复划分网格,且存在边界上计算精度不足的问题.提出利用等几何法原理提升叶片电解加工数值仿真精度的思路,采用NURBS基函数替代原有拉格朗日基函数建立加工间隙物理场的求解方程组,解决由于NURBS基函数在边界处非插值特性引起的Dirichlet边界条件施加误差.将阳极边界的腐蚀位移转化为其控制顶点位移,避免反复划分网格所占用的计算时间,提升过程仿真精度.最后,通过试验证明该方法的有效性.     

国外铍材应用与加工进展

由于其优越的性能,铍及其合金被广泛的应用于制造核装置、空间飞行器、惯性导航系统、精密光学系统关键零组件.为了借鉴国外铍加工发展经验,本文对国外铍材应用、机械加工、特种加工、钎焊、机械连接和胶结以及加工防护等方面的发展现状进行了介绍.     

钛合金放电诱导可控燃爆烧蚀高效车削

钛合金在放电诱导和助燃氧气的共同作用下能通过自身燃烧反应被蚀除,随着助燃氧气压力增大,钛合金蚀除速度增大,但是当气体压力增大到一定程度时会发生爆炸,影响材料成形精度。针对钛合金放电诱导烧蚀高效车削加工提出了基于可控燃爆机理的新加工理念,即通过定量高压复合低压进气系统以实现钛合金在加工过程中处于可控燃爆状态,以增加钛合金蚀除速度。并与只通入低压氧气的加工方式进行对比试验。结果表明:基于可控燃爆机理的车削加工,在保证加工精度的前提下,通过间歇定量高压助燃氧气实现钛合金燃爆的可控高效加工,其蚀除速度远远高于只通入低压氧气的放电诱导烧蚀车削。     

环面工具加工叶根过渡曲面的刀位可行域

利用环面工具加工过渡曲面时经常发生整体干涉,主要原因是缺乏对复杂环面工具加工复杂曲面时刀位可行域的研究。虽然采用常规的优化方法在大范围内对可行刀位进行搜索是可行的,但是需要耗费大量时间。为了避免刀具与过渡曲面的干涉并同时提高加工效率,研究了一种更加符合此区域结构特点的刀位优化算法,使得叶根过渡曲面得以无干涉地整体宽行加工。通过对典型叶根过渡曲面的可行刀位进行研究,发现其可行域形状为盾形,且行宽最大的刀位位于该盾形区域的两个底部边界上,有时位于该边界的端点上。根据该原理提出一种最优刀位搜索方法——沿着盾形区域底部边界搜索,应用最优化的刀位可行域以获得高的加工效率。以某航空发动机叶片的叶根过渡曲面为例进行了刀位优化计算、仿真和加工实验,验证了该方法在叶根过渡曲面加工中的有效性。     

低温度系数SmCo磁钢类精密零件加工技术

Sm Co磁钢属于稀土永磁材料,总体磁性能高,矫顽力大,抗干扰能力强;同时,温度系数低,磁性能更稳定。但这种材料零件脆性大,切削性能差,在加工或碰撞中容易掉渣、崩裂;加工中往往更难以装夹与定位。针对这些问题,本文从加工技术、工艺方法和加工参数等方面做了一定的分析与研究,并取得了较好的效果。     

一种新的泊位飞机阴影分割方法

飞机泊位自动引导系统中,识别跟踪定位泊位飞机时,会出现灰度较低区域被误判为阴影区域的现象,严重影响识别效果,因此分割飞机阴影是泊位成功与否的关键技术。提出一种将形态学的幂变换与无边界主动轮廓线模型结合的阴影分割方法,首先利用多方向权重形态学对泊位飞机图像中的噪声和微小的干扰区域进行滤除,然后进行幂变换来增强图像质量,最后利用无边界主动轮廓线模型分割阴影。实验结果表明,该方法不仅能够滤除噪声,保留图像细节,而且能提高分割阴影的精确度,并且抑制了泊位飞机分割产生的＂拖尾＂现象,有效地检测出运动飞机的阴影。     

基于元素关联链的多领域特征模型一致性研究

为了有效地维护特征模型的一致性,提出一种基于设计特征模型与加工特征模型双向关联,并利用有关的准则,维护设计/加工/检测特征模型一致性的方法。     

The chemical composition of B-supergiant atmospheres

We present new estimates of He/H and CNO abundance ratios in the atmospheres of a selection of B2 supergiants which imply that the C/N ratio in the most luminous Ia stars is close to its equilibrium value. The is also some evidence for more moderate CN abundance anomalies in the B2Ib and B2II supergiants. These results, together with other recent work, imply that the effects of the CNO bi-cycle on the composition of B-supergiant atmospheres are most severe for the more luminous and massive stars. Furthermore, studies of LMC B-supergiants indicate that a small fraction of these very luminous stars are nitrogen weak. This picture is qualitatively consistent with theoretical predictions whenever massive stars perform blue loops in the HR diagram, returning from a red supergiant phase to become core helium burning blue supergiants with atmospheres contaminated by nuclear processed material.     

超精密切削工艺参数分析研究

通过对切削理论的分析,提出了主轴转速、进刀速度、刀具圆弧半径几项参数需互相严格匹配并提出了匹配计算公式,进行了相应试验证明该理论是可行的。