Application of novel force control strategies to enhance robotic abrasive belt grinding quality of aero-engine blades

Robotic belt grinding has emerged as a finishing process in recent years for machining components with high surface finish and flexibility.The surface machining consistency, however,is difficult to be guaranteed in such a process.To overcome this problem, a method of hybrid force-position control combined with PI/PD control is proposed to be applied in robotic abrasive belt grinding of complex geometries.Voltage signals are firstly obtained and transformed to force information with signal conditioning methods.Secondly, zero drift and gravity compensation algorithms are presented to calibrate the F/T transducer which is installed on the robot end-effector.Next, a force control strategy combining hybrid force-position control with PI/PD control is introduced to be employed in robotic abrasive belt grinding operations where the force control law is applied to the Z direction of the tool frame and the positon control law is used in the X direction of the tool frame.Then, the accuracy of the F/T transducer and the robotic force control system is analyzed to ensure the stability and reliability of force control in the robotic grinding process.Finally, two typical cases on robotic belt grinding of a test workpiece and an aero-engine blade are conducted to validate the practicality and effectiveness of the force control technology proposed.     

VSV调节机构阻滞力和调节精度的归因分析

基于ANCF方法和摩擦力的NURBS表达算法，构建了考虑装配间隙、尺寸公差、关键件柔性、热影响以及接触摩擦等因素的复杂VSV调节机构的刚柔耦合动力学模型，并依据部件空间分布关系和参数化表述开发了VSV调节机构的快速自动化建模流程，大大提升了建模效率。分别对VSV调节机构的单级模拟气动实验及热态联调实验状态进行了对比仿真，结果表明，所构建的VSV调节机构模型在阻滞力仿真方面具有较高的可信度，且气动力引起的摩擦力矩是造成机构阻滞力、角度调节迟滞和调节精度下降的主要原因，气动力矩对机构阻滞力和角度迟滞影响不明显，关键件柔性对阻滞力影响较小，但却是调节精度降低的内在因素。     

扭矩扳子检定装置量值传递相关问题探讨

通过对扭矩量值传递中有关器具工作原理及工作时受力的分析,指出了用扭矩扳子检定装置检定扭矩扳子时检定结果难以一致的原因,给出了解决办法,并进行了验证。     

Effects of optical parameter measurement uncertainties and solar irradiance fluctuations on solar sailing

The heliocentric orbital dynamics of a spacecraft propelled by a solar sail is affected by some uncertainty sources, including possible inaccuracies in the measurement of the sail film optical properties. Moreover, the solar radiation pressure, which is responsible for the solar sail propulsive acceleration generation, is not time-constant and is subject to fluctuations that are basically unpredictable and superimposed to the well-known 11-year solar activity cycle. In this context, this work aims at investigating the effects of such uncertainties on the actual heliocentric trajectory of a solar sail by means of stochastic simulations performed with a generalized polynomial chaos procedure. The numerical results give an estimation of their impact on the actual heliocentric trajectory and identify whether some of the uncertainty sources are more relevant than others. This is a fundamental information for directing more accurate theoretical and experimental efforts toward the most important parameters, in order to obtain an accurate knowledge of the solar sail thrust vector characteristics and, eventually, of the spacecraft heliocentric position.     

小直径深孔加工技术在航空机载行业中的应用

分析总结了国内外小直径深孔加工技术后,介绍了小直径深孔加工技术在航空机载行业中的应用,及其小直径深孔加工时设备选型需注意的问题。     

两端弹性转动约束跨中受集中力作用梁的弯曲分析

研究了两端弹性转动约束跨中受集中力作用梁的弯曲特性,给出了弯矩和挠度计算公式,分析了转动约束刚度对弯曲特性的影响。梁的弯曲特性不仅与转动约束刚度有关,而且还与梁的长度及弯曲刚度有关。当转动约束刚度参数小于0.01时,可近似按刚性转动约束计算;当转动约束刚度参数大于12时,可近似按自由转动约束计算。     

基于仿真分析的压铆力预测模型

铆接是飞机结构机械连接的主要方式,压铆力作为影响铆接质量的重要因素,传统的计算方法通常是建立在体积不变的假设之上,且不考虑钉杆材料被压入钉孔部分的体积,导致模型误差较大。为此,依据仿真分析结果和铆钉材料的流动趋势,引入体积缩减系数来描述钉杆被压入钉孔部分的体积,建立压铆力预测模型,并与已有的试验数据进行对比,结果表明计算值与试验值的一致性较好,该模型可以用来预测铆接过程中压铆力的大小。     

复合材料钻削刀具状态集成学习分类技术

刀具状态监测关系到工件加工质量,因此实时掌握刀具的磨损状态具有重要的意义。针对单一模式识别分类器的局限性,提出了基于异态集成学习模型的刀具状态监测系统。在该系统中,根据集成学习基分类器选择原则,选取了支持向量机(SVM)、隐马尔科夫模型(HMM)以及径向基神经网络(RBF)这3个单分类器作为基分类器。为了验证监测系统的有效性,进行了复合材料钻削实验,提取了加工过程中的钻削力信号、振动信号的时域特征并利用局部保持法(LPP)进行了特征选择。通过与单分类器和集成学习分类效果的对比,表明了集成学习模型相比于单一基分类器具有更高的分类精度和更好的稳定性。     

切削加工优化研究

本文通过切削加工机理的研究，建立了切削加工的数学模型，为难加工材料切削用量的选择提供了科学的方法。     

方向舵纸基蜂窝芯零件夹持方法研究

采用基于磁场和摩擦吸附原理的纸基蜂窝芯零件夹持方法,以某型号飞机方向舵蜂窝芯零件为对象,研究了区域划分单元的形式以及在确定的铣削条件下Z向变形与蜂窝芯高度的关系,利用实验测试和有限元方法对专用装夹平台进行了设计分析,确定了夹持点的位置以及夹持点的反力,最后给出了设计方案。