飞机数字化装配系统中机身交点孔加工方法研究

针对传统交点孔加工方法加工精度低且存在回弹变形的问题,设计了一种满足飞机大部件数字化装配要求的机身交点孔精加工方法,根据交点孔的加工特性完成了机身定位与固持、数控加工中心定位以及加工工艺的总体设计,确定了交点孔加工程序原点的计算方法和编程原则,最后通过交点孔试切加工试验验证了加工方法的可行性。     

数字全息测量超高速撞击碎片云实验研究

在中国空气动力研究与发展中心(CARDC)超高速碰撞中心(HIRC)7.6 mm超高速碰撞设备的基础上，搭建纳秒级脉冲激光数字全息系统。提出滤波片和衰减片组合布置，减弱超高速碰撞等离子体自发光、提高信噪比的方法。实验获得了2.25 mm铝球弹丸以4.0 km/s的速度撞击0.5 mm厚铝板形成碎片云的全息图。采用小波变换算法对碎片云全息图进行重建，得到超高速撞击碎片云的三维结构和碎片大小。碎片云的轮廓呈椭球型，分为碎片云的前端、核心和外壳，碎片主要分布在弹丸破碎形成的碎片云核心，存在大碎片，且分布较集中，对后板的损伤也严重     

飞机装配质量数字化检测技术研究及应用

针对飞机装配过程质量评价对数字化测量技术的需求,开展了面向飞机装配的数字化测量特征设计、测量方案设计、多系统异构测量场构建、测量误差分析与修正等技术研究,并以表面类、内部结构特征、大部件对接和活动部件装配质量的控制为例,阐述了测量设备选型、整体测量场的构建方法及其应用效果.     

Water takeoff performance calculation method for amphibious aircraft based on digital virtual flight

Owing to the strong coupling among the hydrodynamic forces, aerodynamic forces and motion of amphibious aircraft during the water takeoff process, the water takeoff performance is difficult to calculate accurately and quickly. Based on an analysis of the dynamics and kinematics characteristics of amphibious aircraft and the hydrodynamic theory of high-speed planing hulls, a suitable mathematical model is established for calculating the hydrodynamics of aircraft during water takeoff. A pilot model is designed to illustrate how pilots are affected by the lack of visual reference and the necessity to simultaneously control the pitch angle, flight velocity and other parameters during water takeoff. Combined with the aerodynamic model, engine thrust model and aircraft motion model, a digital virtual flight simulation model is developed for amphibious aircraft during water takeoff, and a calculation method for the water takeoff performance of amphibious aircraft is proposed based on digital virtual flight. Typical performance indicators, such as the liftoff time and liftoff distance, can be obtained via digital virtual flight calculations. A comparison of the measured flight test data and the calculation results shows that the calculation error is less than 10%, which verifies the correctness and accuracy of the proposed method. This method can be used for the preliminary evaluation of airworthiness compliance of amphibious aircraft design schemes, and the relevant calculation results can also provide a theoretical reference for the formulation of flight test plans for airworthiness certification.     

飞行控制软件全数字仿真测试环境的搭建与应用

全数字仿真测试环境是嵌入式软件测试的主要平台,从仿真对象上分为目标硬件环境和目标数据环境两个部分。文中详细阐述了利用数字芯片开发工具VTEST,搭建飞行控制软件全数字仿真测试环境的方法,并以某型号飞行控制软件确认测试为背景,介绍了全数字仿真测试环境的应用。利用全数字仿真测试环境能够进行软件功能测试、结构测试、边界值测试,具有较高的测试效率,提高了测试的自动化程度。     

发射脉冲载波泄漏抑制研究与实现

对发射端采用双平衡正交调制器产生线性调频造成载波泄漏的原因进行了详细分析,提出了采用直接数字合成(DDS)技术产生发射端线性调频信号的实现方法,从而很好地解决了载波泄漏的问题,并给出了试验结果。     

合理运用SI技术快速收敛高速数字电路设计

随着数字电路集成度和工作频率的不断提高,信号完整性(Signal Integrity, SI)问题在产品研制过程中越来越突出。以惯导系统中的某导航计算机为例,针对故障信号回路,使用仿真软件对其SDRAM时钟信号进行信号完整性仿真,并进行优化设计。通过对比优化前和优化后的仿真与测量结果,验证了由于端接参数不匹配造成SDRAM时钟信号的非单调性畸变问题。仿真与测量结果表明,在产品研制流程中加入信号完整性仿真环节有利于设计快速收敛,提前规避风险,缩短研发周期,降低设计成本,提高电路产品的可靠性和电磁兼容性。     

N5B飞机机身钢构架焊接架数字化设计与制造技术

详细阐述了在N5B飞机机身钢构架焊接架的设计与制造中运用数字化技术的先进性。     

Practical compensation for nonlinear dynamic thrust measurement system

The real dynamic thrust measurement system usually tends to be nonlinear due to the complex characteristics of the rig, pipes connection, etc. For a real dynamic measuring system,the nonlinearity must be eliminated by some adequate methods. In this paper, a nonlinear model of dynamic thrust measurement system is established by using radial basis function neural network(RBF-NN), where a novel multi-step force generator is designed to stimulate the nonlinearity of the system, and a practical compensation method for the measurement system using left inverse model is proposed. Left inverse model can be considered as a perfect dynamic compensation of the dynamic thrust measurement system, and in practice, it can be approximated by RBF-NN based on least mean square(LMS) algorithms. Different weights are set for producing the multi-step force, which is the ideal input signal of the nonlinear dynamic thrust measurement system. The validity of the compensation method depends on the engine’s performance and the tolerance error0.5%, which is commonly demanded in engineering. Results from simulations and experiments show that the practical compensation using left inverse model based on RBF-NN in dynamic thrust measuring system can yield high tracking accuracy than the conventional methods.     

生产线仿真技术发展及在航空制造中的应用

生产线仿真技术作为实现数字化工厂的关键技术,预先对生产制造过程评估及解决瓶颈问题,近年来得到了越来越广泛的应用.阐述了生产线仿真的主要内容,回顾了生产线仿真技术的发展历程,分析了生产线仿真技术在航空制造领域的应用现状,最后指出生产线仿真技术在航空制造领域中进一步推广所需要解决的问题.