Application of novel force control strategies to enhance robotic abrasive belt grinding quality of aero-engine blades

Robotic belt grinding has emerged as a finishing process in recent years for machining components with high surface finish and flexibility.The surface machining consistency, however,is difficult to be guaranteed in such a process.To overcome this problem, a method of hybrid force-position control combined with PI/PD control is proposed to be applied in robotic abrasive belt grinding of complex geometries.Voltage signals are firstly obtained and transformed to force information with signal conditioning methods.Secondly, zero drift and gravity compensation algorithms are presented to calibrate the F/T transducer which is installed on the robot end-effector.Next, a force control strategy combining hybrid force-position control with PI/PD control is introduced to be employed in robotic abrasive belt grinding operations where the force control law is applied to the Z direction of the tool frame and the positon control law is used in the X direction of the tool frame.Then, the accuracy of the F/T transducer and the robotic force control system is analyzed to ensure the stability and reliability of force control in the robotic grinding process.Finally, two typical cases on robotic belt grinding of a test workpiece and an aero-engine blade are conducted to validate the practicality and effectiveness of the force control technology proposed.     

Using S-band dual polarized radar for convective/stratiform rain indexing and the correspondence with AMSR-E GSFC profiling algorithm

The separation of rain types in convective and stratiform regimes has long been a goal in microwave remote sensing of precipitation research. In this essence, a dual polarized radar based indexing scheme that provides information on convective and stratiform (C/S) rain regimes has been presented in correspondence with advanced microwave scanning radiometer – earth observing system (AMSR-E) GSFC profiling algorithm estimate of convective rain percentage. The dual polarized radar based C/S indexing scheme first retrieves the normalized gamma drop size distribution parameters, median volume drop diameter (D₀) and concentration parameter (N_w), from dual polarized radar measurements Z_H and Z_DR, representing reflectivity and differential reflectivity respectively, by means of the genetic programming approach. Next, the C/S rain index is calculated based on the formulation of an empirical relation in N_w–D₀ domain. The scheme has been inspected and applied on measurements from the S-band Chilbolton dual polarized radar. A considerable number of “coincident” cases from the radar and the AMSR-E observations are investigated. It has been revealed that the dual polarized radar based C/S rain indexing is in a similar pattern with the AMSR-E GSFC profiling algorithm estimate of convective rain percentage. Generally, as C/S rain index value increases, which signifies a stratiform to convective trend, the AMSR-E convective rain percentage also increases.     

数字多用表自动校准/检定系统

简述数字多用表自动校准 检定系统的组成 ,多种功能和系统软硬件的设计特点 ,并以HP 3440 1A为例说明DMM的自动检定程序流程。详细介绍了作为标准的 570 0A校准器的特有性能 ,以及该系统可解决的实际工作问题     

波音747口框装配夹具数字化改造

为节省样板制造、更改依据保存及样板实物长期保存和维护带来的高额费用,实现装配夹具的全面数字化管理,迫切需要完成样板装配夹具数字化.以波音747口框装配夹具为例,给出了已有工具球孔但无孔位数据的定位器数字化改造方法以及无工具球孔的定位器数字化改造方法;创新运用功能性测量和实测反推理论值的方法,给出了整套夹具各个定位器的理论工具球数值.装配夹具的数字化改造精简掉工装定检和维修过程中样板的借用和搬运,尤其适用于样板尺寸大、不易搬运和使用不便的样板装配夹具,缩短了工装定检和维修周期,节省了成本,提高了经济效率.     

时序信号设计的一种新方法

文章结合高速时序工作的特点，从实现的角度提出了一种利用软件调整时序的新方法。在可编程逻辑器件中，利用数字时钟管理器（DCM），通过模块化和增量式设计思想达到对高速时序信号的精确调节。最终实现了一个20MHz速率的时序控制，调节精度达到100ps。     

数字微波通信综合测试系统

数字微波通信综合测试仪是将十几台仪器的测试功能集成在一个测试系统中。它可以对数字微波通信系统的大部分参量进行测量 ,特别适合于数字微波移动通信系统的测量。本文简要介绍了数字微波通信综合测试仪的原理和应用。     

用于合成金刚石薄膜的微波等离子体CVD系统

研制了一套功率容量大、结构合理、工作稳定的微波等离子体ＣＶＤ系统。描述了系统的基本结构和性能，讨论了它的特点。作者利用该系统，在单晶Ｓｉ等衬底材料上成功地合成了金刚石薄膜。     

模糊控制在雷达天线控制系统中的应用

针对目前在雷达天线控制系统中采用数字PID控制存在超调量大、响应时间长等不足，分析比较了数字PID控制和模糊控制的不同特点，介绍了模糊控制在雷达天线控制系统中的应用。     

基于PLC控制的液压试验台电气设计

多功能液压附件试验台是用于多种液压元件性能测试的多功能设备，为了实现其电气控制：针对多功能液压附件试验台控制要求，设计了以液压数字比例阀为核心元件、以富士PLC为控制器、采用模块化结构的配套电控系统，并进行PLC控制程序设计，建立起电气控制系统，得到了可靠方便的运行结果。     

数控技术专业双证书认证试点方案制定——以西安航专数控技术专业双证书认证方案为例

以制定数控技术专业双证书认证试点方案为目的，结合市场需求，采用职业岗位能力分析的方法，将职业资格证书认证体系嵌入学历教育，构建了核心课程体系，设计了培养该专业学生核心职业能力的学习包，并设计了相对应的职业资格证书体系，从而制定了该专业双证书认证试点方案，通过实施，取得了好的效果。