某扭力管万向节组件及支撑轴承的正弦振动疲劳研究

本文建立C919某扭力管万向节组件及支撑轴承的有限元模型，对其进行模态分析及正弦分析，推导了正弦振动下的疲劳寿命计算公式并预估了模型的寿命，通过模态试验验证了模型的正确性，通过正弦试验验证了疲劳寿命计算的正确性。该疲劳寿命计算方法可用来预估相关模型的正弦振动疲劳寿命。     

基于数字孪生的航天电推进器优化设计方法

针对以引力波探测为代表的空间科学任务和以“国网星座计划”为代表的商用卫星网络任务对推进器的特殊需求，本文提出了一种基于数字孪生的推进器优化设计方法。该方法首先建立由机理模型模块和测试数据集模块组成的数字孪生体。机理模型模块依据推进器的物理过程建立模型，对难以测量的数据进行仿真模拟；测试数据集模块通过实验对推进器进行测试，依靠测试数据建立可测参数的数学模型。将数字孪生体与实验进行对比，通过对比结果反馈调节机理模块从而不断提高孪生体的准确性，最终为优化设计提供依据。结果表明：(1)该方法能够构建微波离子推进器的数字孪生体；(2)该数字孪生体的预测结果存在一定差异，通过分析发现该差异与机理模型的精细度以及测试数据集的数据量有关。     

卫星大部件二维转台装配工艺方法

为了满足某卫星大部件二维转台在地面重力状态装配后，保证其在轨解锁前精度一致性，提出了二维转台装配工艺优化方法。首先通过模拟载荷配重试验，探索转台星上接口重力下变化规律，保证结构板组合加工偏差，优化卫星层板组合加工工艺方法;其次分析二维转台机构变形，采用卸载装星工装，并对二维转台卸载装配前后关键变形进行精测对比。二维转台通过模拟试验和卸载装配后，保证了地面重力压紧状态和卸载状态下装配精度均在设计指标内，满足卫星二维转台装配要求。通过模拟试验确定结构加工公差余量，在进行卸载装配时，对卸载前后精度精测对比，是卫星大部件载荷装配工艺的正确方法。     

Enhancement on parallel unstructured overset grid method for complex aerospace engineering applications

In the present study, an efficient overset grid method by means of parallel implicit hole-cutting is proposed for the sake of simulating unsteady flows in aerospace engineering involving multiple bodies in relative movement. In view of the degraded computational efficiency and robustness for conventional overset grid assembly, several innovative techniques are developed within the overset grid assembly process, viz., a bookkeeping alternative digital tree method to speed up the donor-cell search...     

Digital twin model of gas turbine and its application in warning of performance fault

The digital twin-driven performance model provides an attractive option for the warn gas-path faults of the gas turbines. However, three technical difficulties need to be solved: (1) low modeling precision caused by individual differences between gas turbines, (2) poor solution efficiency due to excessive iterations, and (3) the false alarm and missing alarm brought by the traditional fixed threshold method. This paper proposes a digital twin model-based early warning method for gas-path faults that breaks through the above obstacles from three aspects. Firstly, a novel performance modeling strategy is proposed to make the simulation effect close to the actual gas turbine by fusing the mechanism model and measurement data. Secondly, the idea of controlling the relative accuracy of model parameters is developed. The introduction of an error module to the existing model can greatly shorten the modeling cycle. The third solution focuses on the early warning based on the digital twin model, which self-learns the alarm threshold of the warning feature of gas-path parameters using the kernel density estimation. The proposed method is utilized to analyze actual measured data of LM2500 +, and the results verify that the new-built digital model has higher accuracy and better efficiency. The comparisons show that the proposed method shows evident superiority in early warning of performance faults for gas turbines over other methods.     

基于机器视觉的搅拌摩擦焊缝装配质量评测方法

搅拌摩擦焊常采用无坡口焊缝,焊缝装配质量对搅拌摩擦焊装配质量影响较大,通过焊缝的特征,可以对搅拌摩擦焊缝的装配质量进行评判。线结构光是提取焊缝特征的常用手段,基于结构光传感器扫描获得的焊缝轮廓信息多通过离散的点进行表示,如何高效地从轮廓点中提取焊缝轮廓信息,是焊缝特征识别的新挑战。本文提出一种基于机器视觉的焊缝装配质量评测方法,将离散的轮廓点转换为位图,通过抗锯齿算法提高轮廓直线特征的识别可靠性,并计算对应焊缝的装配质量信息,进而实现对整条焊缝的装配质量的量化评价。与传统的离散点拟合方法相比,本方法具有较为明显的效率优势。     

Adaptive feedback control of stability in an axial compressor with circumferential inlet distortion

The adaptive feedback control of stability with circumferential inlet distortion has been experimentally investigated in a low-speed, axial compressor. The flat-baffles with different span heights are used to simulate different distorted inflow cases. Compared with auto-correlation and root-mean-square analysis, cross-correlation analysis used to predict early stall warning does not depend on the distortion position. Hence, the cross-correlation coefficient was used to monitor the stable status of the compressor and provide the feedback signal in the active control strategy when suffering from different distortions. Based on the stall margin improvement of tip air injection obtained under different distorted inflow cases and the sensitivity analysis of cross-correlation coefficients to injected momentum ratios, tip air injection was adopted as the actuator for adaptive feedback control. The digital signal processing controller was designed and applied to achieve adaptive feedback control in distorted inflow conditions. The results show that the adaptive feedback control of air injection nearly achieves the same stall margin improvement as steady air injection under different distortion intensities with a reduced injection mass flow. Thus, the proposed adaptive feedback control method is ideal for the engine operation with circumferential distorted inflow, which frequently occurs in flight.     

基于PSK调制的数字通信信号仿真分析技术

基于PSK调制的数字通信系统在无线通信工程实践中有着广泛的应用，由于受到各种条件的限制，从实际工程系统接收到的PSK数字通信信号在教学科研中不易获得，而PSK调制仿真数据则可以自己产生。在掌握通信原理和仿真技术的基础上利用Matlab实现对BPSK、DPSK、QPSK、DQPSK、8PSK、π/4-DQPSK、OQPSK等数字通信信号源的模拟仿真，可对调制体制、工作频率、传输码率、采样频率、信道特征等参数进行灵活设置，并按要求生成规定格式的DAT数据文件，可作为调制方式识别软件的训练和测试样本。结合模方谱、平方谱、四次方谱、八次方谱等谱线参数特征，同时结合星座图和眼图进行基于PSK调制的数字通信信号的调制体制判别和验证。     

Study of aerodynamic and inertial forces of a experimental and numerical methods

The force-generation mechanism of a dovelike flapping-wing micro air vehicle was studied by numerical simulation and experiment. To obtain the real deformation pattern of the flapping wing, the digital image correlation technology was used to measure the dynamic deformation of the wing. The dynamic deformation data were subsequently interpolated and embedded into the CFD solver to account for the aeroelastic effects. The dynamic deformation data were further used to calculate the inertial forces...     

六西格玛在军用飞机发动机总装质量控制中的应用

国内某军用飞机主机厂C 发动机装机后存在间隙尺寸超差、装机一次合格率低的问题，为了解决该问题，引入六西格玛质量管理模式的DMAIC 方法对发动机装机流程进行研究。运用多元回归分析、机理分析等确定影响间隙尺寸的关键因子及其影响程度，采用线性拟合得出关键因子最优参数范围，并制定详细控制计划。通过对控制图进行分析，发现改善后的间隙尺寸处于工序稳定状态，发动机装机一次合格率由改善前的65.2% 提升至95%，表明基于六西格玛DMAIC 方法的质量控制对减小生产流程变异，提高生产效率有积极作用。